Carbon blacks, fabrication

Particle production from a flame process, especially soot and carbon black fabrication, has a history that can be traced to prehistoric times [1]. For several years, Titania and sihca powder have been produced industrially via a flame process [2]. As a continuous process, the flame method allows production at a high rate with controlled-particle characteristics that result in an inexpensive process for powder fabrication [3]. In addition, the abihty to control the fuel flow rate in flame is useful because it provides some control over the temperature at which a reaction can be carried out [3-5]. Generally, the characteristics of flame-made particles are highly crystalline, dense and free of impurities due to the high-temperature flame heat. 

Antistats such as polyoxyethylenes (151,152) and A/-alkyl polycarbonamide (153) are added to nylon to reduce static charge and improve moisture transport and soil release in fabrics. These additives also alter the luster of fiber spun from bright polymer. Static reduction in carpets is achieved primarily by the use of fibers modified with conductive carbon black (see Antistatic agents Carbon, carbon black). 

Nonmetal electrodes are most often fabricated by pressing or rolling of the solid in the form of fine powder. For mechanical integrity of the electrodes, binders are added to the active mass. For higher electronic conductivity of the electrode and a better current distribution, conducting fillers are added (carbon black, graphite, metal powders). Electrodes of this type are porous and have a relatively high specific surface area. The porosity facilitates access of dissolved reactants (H+ or OH ions and others) to the inner electrode layers. 

As discussed in Chapter 10, a wide variety of additives is used in the polymer industry. Stabilizers, waxes, and processing aids reduce degradation of the polymer during processing and use. Dyes and pigments provide the many hues that we observe in synthetic fabrics and molded articles, such as household containers and toys. Functional additives, such as glass fibers, carbon black, and metakaolins can improve dimensional stability, modulus, conductivity, or electrical resistivity of the polymer. Fillers can reduce the cost of the final part by replacing expensive resins with inexpensive materials such as wood flour and calcium carbonate. The additives chosen will depend on the properties desired. 

In contrast with this, Liu, Ko, and Liao [13] and Liu et al. [14] reported the fabrication of CFPs that were carbonized at temperatures between 1,300 and 1,400°C. Carbon black particles or graphite powder can also be added to the resin-based solution that is impregnated in the paper in order to improve the electrical conductivity (and decrease contact resistance) of the CFP. By adding these particles, it is not necessary to perform the final carbonization or graphitization step in order to achieve high conductivity in the paper [9,13]. 

Besides silicon, other materials have also been used in micro fuel cells. Cha et al. [79] made micro-FF channels on SU8 sheets—a photosensitive polymer that is flexible, easy to fabricate, thin, and cheaper than silicon wafers. On top of fhe flow channels, for both the anode and cathode, a paste of carbon black and PTFE is deposited in order to form the actual diffusion layers of the fuel cell. Mifrovski, Elliott, and Nuzzo [80] used a gas-permeable elastomer, such as poly(dimethylsiloxane) (PDMS), as a diffusion layer (with platinum electrodes embedded in it) for liquid-electrolyte-based micro-PEM fuel cells. 

By the addition of glass fibers, textile fibers, or chopped fabrics to crosslinkable polymers molding materials are produced with increased tensile strength, stiffness, and thermal stability compared to the filler-free polymers. The so-called reinforcing fillers, like carbon black, have good adhesion to the matrix due to their nonpolar structure and their characteristic geometry. 

A minor part of mined fossil fuels is used as a raw material for the chemical industry (e.g., plastics, synthetic fabrics, carbon black, ammonia, and fertilizers). The major part supplies the energy needs for modem society. Fossil fuels supply about 86% of global primary energy consumption (39% oil, 24% coal, and 23% natural gas), providing energy for transportation, electricity generation, and industrial, commercial, and residential uses (El A 2001). Coal, and to a lesser extent oil, combustion leaves a significant amount of solid waste. The treatment of solid waste from fossil fuel combustion is treated in different chapters of this book. In this chapter we focus on air emissions of fossil fuel combustion, and their impact on human health and the environment. 

Fluorinated carbon, CFX, where x is between 0 and 1.3, is prepared by the direct fluorination of carbon at high temperatures [108]. Many varieties of fluorinated carbon can be prepared depending on the type of carbon used in the process (e.g. graphite, petroleum coke, carbon black, etc.) and the level of fluorination (i. e. the value of ). Fluorinated carbons, such as those manufactured by Allied-Signal (Accufluor ), Central Glass Co. (Cefbon ) and Daikin, are used for the fabrication of cathodes in lithium anode batteries and as solid lubricants [109]. 

ABS/Carbon black composites have been fabricated in a twin-screw extruder. It became obvious that once-extruded compos-... 

Elastomers of this type are usually cross-linked during fabrication, and often contain fillers such as carbon black or iron oxide to reduce the compliance of the elastomer (i.e. to provide a greater resistance to deformation). Such materials are depicted in Figure 3.1. They are used in technology because of their flexibility and elasticity at low temperatures (-60 °C), their resistance to hydrocarbon solvents, oils, and hydraulic fluids, and their fire resistance.145 For these reasons, they are utilized in aerospace and advanced automotive applications. Some interest exists in their development as inert biomaterials, mainly because of their surface hydrophobicity and consequent biocompatibility. 

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