Carbon black composites

Carbon Blacks. The high electrical conductivity of carbon black is utili2ed where its color is not objectionable and its reinforcing action is used (see Fillers Composites). Carbon black increases the electrical conductance of the polymer to which it is added, and therefore its effectiveness does not depend on moisture absorption (see Carbon, carbon black). 

X. Wang, H. Zhang, J. Zhang, et al. A bifunctional microporous layer with composite carbon black for PEM fuel cells. Journal of Power Sources 162 (2006) 474 79. 

Conductive powder composites Carbon-black composites... 

Wang X, Zhang H, Zhang J, Xu H, Tian Z, Chen J, Zhong H, Liang Y, Yi B (2006) Micro-porous layer with composite carbon black for PEM fuel cells. Electiochim Acta 51 4909-4915... 

There are two kinds of carbon-based fillers used to produce antistatic and conducting PP composites carbon black and carbon fiber. 

Although the use of simple diluents and adulterants almost certainly predates recorded history, the use of fillers to modify the properties of a composition can be traced as far back as eady Roman times, when artisans used ground marble in lime plaster, frescoes, and po22olanic mortar. The use of fillers in paper and paper coatings made its appearance in the mid-nineteenth century. Functional fillers, which introduce new properties into a composition rather than modify pre-existing properties, were commercially developed eady in the twentieth century when Goodrich added carbon black to mbber and Baekeland formulated phenol— formaldehyde plastics with wood dour. 

The TEM is one of the most generally useful microscopes many thousands of them ate in daily use throughout the world. They ate appHcable to the study of ultrafine particles (eg, pigments abrasives and carbon blacks) as well as microtomed thin sections of plant and animal tissue, paper, polymers, composites of all kinds, foods, industrial materials, etc. Even metals can be thinned to sections thin enough for detailed examination. 

A number of processes have been used to produce carbon black including the oil-furnace, impingement (channel), lampblack, and the thermal decomposition of natural gas and acetjiene (3). These processes produce different grades of carbon and are referred to by the process by which they are made, eg, oil-furnace black, lampblack, thermal black, acetylene black, and channel-type impingement black. A small amount of by-product carbon from the manufacture of synthesis gas from Hquid hydrocarbons has found appHcations in electrically conductive compositions. The different grades from the various processes have certain unique characteristics, but it is now possible to produce reasonable approximations of most of these grades by the od-fumace process. Since over 95% of the total output of carbon black is produced by the od-fumace process, this article emphasizes this process. 

A. I. Medaha, in E. K. Sichel, ed.. Carbon Black—Polymer Composites, Marcel Dekker, Inc., New York, 1982, Chapt. 1. 

When it is desirable to use a weak black, bone black may be substituted for carbon. It is manufactured by calcining animal bones and contains approximately 85% calcium phosphate and calcium carbonate. Black iron oxide (Fe O is stable up to 150°C. Copper chromite black (Cu(Cr02)2) is iuert to all but mbberlike compositions and has been calcined to 600°C. 

A polymer blend is a physical or mechanical blend (alloy) of two or more homopolymers or copolymers. Although a polymer blend is not a copolymer according to the above definition, it is mentioned here because of its commercial importance and the frequency with which blends are compared with chemically bonded copolymers. Another technologically significant material relative to the copolymer is the composite, a physical or mechanical combination of a polymer with some unlike material, eg, reinforcing materials such as carbon black, graphite fiber, and glass (see Composite materials). 

The pneumatic tire has the geometry of a thin-wallcd toroidal shell. It consists of as many as fifty different materials, including natural rubber and a variety ot synthetic elastomers, plus carbon black of various types, tire cord, bead wire, and many chemical compounding ingredients, such as sulfur and zinc oxide. These constituent materials are combined in different proportions to form the key components of the composite tire structure. The compliant tread of a passenger car tire, for example, provides road grip the sidewall protects the internal cords from curb abrasion in turn, the cords, prestressed by inflation pressure, reinforce the rubber matrix and carry the majority of applied loads finally, the two circumferential bundles of bead wire anchor the pressnrized torus securely to the rim of the wheel. 

Composite structures that consist of carbon particles and a polymer or plastic material are useful for bipolar separators or electrode substrates in aqueous batteries. These structures must be impermeable to the electrolyte and electrochemical reactants or products. Furthermore, they must have acceptable electronic conductivity and mechanical properties. The physicochemical properties of carbon blacks, which are commonly used, have a major effect on the desirable properties of the conductive composite structures. Physicochemical properties such as the surface... 

A composite consisting of a mixture of carbon particles (e.g., carbon black or graphite) and a polymer binder such as polyethylene or polypropylene with a surface layer of a carbon-black or carbon-felt... 

The physicochemical properties of carbon are highly dependent on its surface structure and chemical composition [66—68], The type and content of surface species, particle shape and size, pore-size distribution, BET surface area and pore-opening are of critical importance in the use of carbons as anode material. These properties have a major influence on (9IR, reversible capacity <2R, and the rate capability and safety of the battery. The surface chemical composition depends on the raw materials (carbon precursors), the production process, and the history of the carbon. Surface groups containing H, O, S, N, P, halogens, and other elements have been identified on carbon blacks [66, 67]. There is also ash on the surface of carbon and this typically contains Ca, Si, Fe, Al, and V. Ash and acidic oxides enhance the adsorption of the more polar compounds and electrolytes [66]. 

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