Caprolactam cyclohexanone

Cyclohexanone, 2-cyclohexen-l-one, 5-hexenenitrile, and hexanenitrile are commonly observed by-products in the Beckmann rearrangement of cyclohexanone oxime. Aniline and 2-methylpyridine are also occasionally formed. An outline of the reaction scheme is shown in Figure 7. From the selectivity change with time with AIPO4 as catalyst, it was found that e-caprolactam, cyclohexanone, and... 

Neumann (1996) compares the approach of Wangnick to his experimental results from mixtures of naphtalene/diphenyl and caprolactam/cyclohexanone and finds in all cases that the correlations cited above overestimate the experimental values. He attributes this to the fact that Wangnick, due to the special setup of her apparatus, was not able to completely exclude the effect of sweat-... 

CAS 105-60-2 EINECS/ELINCS 203-313-2 Synonyms /tminocaproic lactam 6-Aminohexanoic acid cyclic lactam 2-/tzacyclophetanone 6-Caprolactam e-Caprolactam Cyclohexanone iso-oxime Hexahydro-2-azepinone Hexahydro-2H-azepin-2-one 6-Hexanelactam Hexanoneisoxime 1,6-Hexolactam 2-Ketohexameth-ylenimine 2-Oxohexamethyleneimine 2-Oxohexamethylenimine 2-Perhydroazepinone Classification Lactam Empirical CsHnNO Formula (CHJsNH CO... 

Cyclohexanone, 4-(1,1-dimethylpropyl)-. See Isopentylcyclohexanone Cyclohexanone iso-oxime. See Caprolactam Cyclohexanone, isopentyl-. See Isopentylcyclohexanone Cyclohexanone, methyl-. See Methylcyclohexanone... 

Potassium D-gluconate CeHuN Diallylamine CeHnNO Caprolactam Cyclohexanone oxime N-Ethyl-2-pyrrolidone N-lsopropyl acrylamide 2,4,5-Trimethyl A-3-oxazoline (CeHnNOn Nylon Nylon 6 (CeHiiNO)x Polyamide C6H11NO2... 

Since adipic acid has been produced in commercial quantities for almost 50 years, it is not surprising that many variations and improvements have been made to the basic cyclohexane process. In general, however, the commercially important processes stiU employ two major reaction stages. The first reaction stage is the production of the intermediates cyclohexanone [108-94-1] and cyclohexanol [108-93-0], usuaHy abbreviated as KA, KA oil, ol-one, or anone-anol. The KA (ketone, alcohol), after separation from unreacted cyclohexane (which is recycled) and reaction by-products, is then converted to adipic acid by oxidation with nitric acid. An important alternative to this use of KA is its use as an intermediate in the manufacture of caprolactam, the monomer for production of nylon-6 [25038-54-4]. The latter use of KA predominates by a substantial margin on a worldwide basis, but not in the United States. 

Reactions. The most important commercial reaction of cyclohexane is its oxidation (ia Hquid phase) with air ia the presence of soluble cobalt catalyst or boric acid to produce cyclohexanol and cyclohexanone (see Hydrocarbon oxidation Cyclohexanoland cyclohexanone). Cyclohexanol is dehydrogenated with 2iac or copper catalysts to cyclohexanone which is used to manufacture caprolactam (qv). 

Ketones are an important class of industrial chemicals that have found widespread use as solvents and chemical intermediates. Acetone (qv) is the simplest and most important ketone and finds ubiquitous use as a solvent. Higher members of the aUphatic methyl ketone series (eg, methyl ethyl ketone, methyl isobutyl ketone, and methyl amyl ketone) are also industrially significant solvents. Cyclohexanone is the most important cycHc ketone and is primarily used in the manufacture of y-caprolactam for nylon-6 (see Cyclohexanoland cyclohexanone). Other ketones find appHcation in fields as diverse as fragrance formulation and metals extraction. Although the industrially important ketones are reviewed herein, the laboratory preparation of ketones is covered elsewhere (1). 

The only other nitroparaffin manufactured on a large scale was nitrocyclohexane [1122-60-7] made by Hquid-phase nitration of cyclohexane. Nitrocyclohexane was the starting material for S-caprolactam via reduction to cyclohexanone oxime. This process has been superseded by other, more efficient processes (see Caprolactam). Nitrocyclohexane is not being produced ia large quantities for either captive use or sale. 

Ingredients. Nylon-6 is produced commercially from caprolactam [105-60-2] which is the most important lactam industrially. AH industrial production processes for caprolactam are multistep and produce ammonium sulfate [7783-20-2] or other by-products. Approximately 95% of the world s caprolactam is produced from cyclohexanone oxime [100-64-1] via the Beckmann rearrangement (144). The starting material for cyclohexanone can be... 

Caprolactam [105-60-2] (2-oxohexamethyleiiiiriiQe, liexaliydro-2J -a2epin-2-one) is one of the most widely used chemical intermediates. However, almost all of the aimual production of 3.0 x 10 t is consumed as the monomer for nylon-6 fibers and plastics (see Fibers survey Polyamides, plastics). Cyclohexanone, which is the most common organic precursor of caprolactam, is made from benzene by either phenol hydrogenation or cyclohexane oxidation (see Cyclohexanoland cyclohexanone). Reaction with ammonia-derived hydroxjlamine forms cyclohexanone oxime, which undergoes molecular rearrangement to the seven-membered ring S-caprolactam. 

Cyclohexanone oxime is converted quantitatively to caprolactam by Beckmann rearrangement in the presence of oleum, which is of sufficient strength to consume the several percent water in the molten oxime. The reaction mass is neutralized with aqueous ammonia to a cmde caprolactam layer and a saturated solution of ammonium sulfate. Approximately 1.5 kg of the total 4.4 kg ammonium sulfate per kilogram of caprolactam is produced in this step. Purification is by multistage vacuum crystallization from aqueous solution in neatly quantitative yield. 

Toray. The photonitrosation of cyclohexane or PNC process results in the direct conversion of cyclohexane to cyclohexanone oxime hydrochloride by reaction with nitrosyl chloride in the presence of uv light (15) (see Photochemical technology). Beckmann rearrangement of the cyclohexanone oxime hydrochloride in oleum results in the evolution of HCl, which is recycled to form NOCl by reaction with nitrosylsulfuric acid. The latter is produced by conventional absorption of NO from ammonia oxidation in oleum. Neutralization of the rearrangement mass with ammonia yields 1.7 kg ammonium sulfate per kilogram of caprolactam. Purification is by vacuum distillation. The novel chemistry is as follows ... 

The most important use of cyclohexanone is as a chemical intermediate in nylon manufacture 97% of all cyclohexanone output is used either to make caprolactam for nylon-6, or adipic acid for nylon-6,6. In the caprolactam process cyclohexanone is converted to cyclohexanone oxime (mp,... 

Estimated aimual cyclohexanone production capacities are shown in Table 3 the production is greater than 90% captive for caprolactam production (13). The aimual cyclohexanol production is only 10 thousand metric tons. These production figures do not include KA-od (cyclohexanol-cyclohexanone) production for adipic acid. Worldwide annual capacity for cyclohexanone is approximately 3.0 million metric tons, also primarily for caprolactam production. Projected new capacity for caprolactam could add 0.5 million metric tons worldwide in this decade. 

Particular reactions can occur in either or both phases or near the interface. Nitration of aromatics with HNO3-H2SO4 occurs in the aqueous phase (Albright and Hanson, eds.. Industrial and Laboratoiy Nitration.s, ACS Symposium Series 22 [1975]). An industrial example of reaction in both phases is the oximation of cyclohexanone, a step in the manufacture of caprolactam for nylon (Rod, Proc. 4th Interna-tional/6th European Symposium on Chemical Reactions, Heidelberg, Pergamon, 1976, p. 275). The reaction between butene and isobutane... 

Caprolactam is preferred to w-aminocaproic acid for the manufacture of nylon 6 because it is easier to make and to purify. Over the years many routes for the manufacture of caprolactam itself have been developed and major commercial routes are summarised in Figure 18.6. Of these routes the bulk of manufacture is via cyclohexanone and cyclohexanone oxime. 

The alternative route involves the air oxidation of cyclohexane and proceeds via the production of a mixture of cyclohexanol and cyclohexanone often known as KA oil. It was in the cyclohexane oxidation section of the caprolactam plant of Nypro Ltd that the huge explosion occurred at Flixborough, England in 1974. 

The conversion of cyclohexanone to cyclohexanone oxime is brought about by the use of hydroxylamine sulphate. The sulphuric acid is neutralised with ammonia to ammonium sulphate and this is separated from the oxime. In the presence of oleum the oxime undergoes the process known as the Beckmann rearrangement to yield the crude caprolactam. After further neutralisation with ammonia the caprolactam and further ammonium sulphate are separated by solvent extraction (Figure 18.7). 

Essentially, all cyclohexane is oxidized either to a cyclohexanone-cyclohexanol mixture used for making caprolactam or to adipic acid. These are monomers for making nylon 6 and nylon 6/6. 

About half of the nylon made in the world is made from the polymerization of caprolactam. Although the cyclohexanone needed to make caprolactam can be made from cyclohexane as shown above, most of it is made from phenol. 

Another valuable rearrangement reaetion that is usually catalysed by stoichiometric amounts of catalyst is the Beekmann rearrangement (Seheme 1.4). This reaetion is used commercially for converting cyclohexanone oxime into caprolactam, a key intermediate for nylon 6 20% oleum is the usual catalyst. A wide range of heterogeneous catalysts have been explored, which avoid the need for using oleum. In particular, certain... 

Sticking with nylon production, high-silica pentasil zeolites are used by Sumitomo to overcome environmental issues associated with the conversion of cyclohexanone oxime to caprolactam (Chapter 1, Scheme 1.4). 

The TS-1 catalysed ammoximation of cyclohexanone with NH3/H2O2 is a new process (Romano et ai, 1990) for the production of cyclohexanone oxime, the precursor of caprolactam. In the existing process, the oxime is produced by reaction of cyclohexanone... 

Zeolites have also been described as efficient catalysts for acylation,11 for the preparation of acetals,12 and proved to be useful for acetal hydrolysis13 or intramolecular lactonization of hydroxyalkanoic acids,14 to name a few examples of their application. A number of isomerizations and skeletal rearrangements promoted by these porous materials have also been reported. From these, we can underline two important industrial processes such as the isomerization of xylenes,2 and the Beckmann rearrangement of cyclohexanone oxime to e-caprolactam,15 which is an intermediate for polyamide manufacture. Other applications include the conversion of n-butane to isobutane,16 Fries rearrangement of phenyl esters,17 or the rearrangement of epoxides to carbonyl compounds.18... 

PNC [Photonitrosation of cyclohexane] A photochemical process for making caprolactam (a precursor for nylon) from cyclohexane, nitrosyl chloride, and hydrogen chloride. The first photochemical product is cyclohexanone oxime ... 

The transformation of oximes to lactams (the Beckmann rearrangement) was one of the earliest such acid-catalyzed reactions to be reported with TS-1 (138) and TS-2 (247) catalysts. The rearrangement of cyclohexanone oxime to e-caprolactam proceeds with high selectivity in the presence of TS-1, with high catalyst stability (138,247). 

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