Butyrate plastic

BUTYRATE PLASTICS. See Cellulose Ester Plastics (Organic). 

Although Lhe first cellulose plastic (cellulose nitrate plastic-based on an inorganic ester of cellulose) was developed in 1865. the first organic cellulose ester plastic was not offered commercially until 1927. In that year, cellulose acetate plastic became available as sheets, rods, and tubes. Two years later, in 1929. it was offered in the form of granules for molding. It was the first thermoplastic sufficiently stable to be melted without excessive decomposition, and it was the first thermoplastic to be injection molded. Cellulose acetate butyrate plastic became a commercial product in 1938 and cellulose propionate plastic followed in 1945. The latter material was withdrawn after a short time because of manufacturing difficulties, but it reappeared and became firmly established in 1955. 

The natural fibers obtained from cotton, wood, flax, hemp, and jute all are cellulose fibers and serve as raw materials for the textile and paper industries. In addition to its use as a natural fiber and in those industries that depend on wood as a construction material, cellulose is used to make cellulose acetate (for making rayon acetate yarn, photographic film, and cellulose acetate butyrate plastics), nitric acid esters (gun cotton and celluloid7), and cellulose xanthate (for making viscose rayon fibers). The process by which viscose rayon is manufactured involves converting wood pulp or cotton Iinters into cellulose xanthate by reaction with carbon disulfide and sodium hydroxide ... 

Uvex. [Eastman] Cellulose acetate butyrate plastic sheet... 

A major use of butyric acid is in the manufacture of cellulose acetate butyrate plastics. They are used as textile fibers and in situations where resistance to heat and sunlight is essential. Calcium butyrate has been used in some leather tanning processes. Butyric acid esters are added as flavors in some soft drinks and chewing gums. Various derivatives of butyric acid are used as vasoconstrictor drugs, in anesthetics, and as antioxidants (Playne 1985). 

Cellulose Acetate, Propionate, and Butyrate. Cellulose acetate is prepared by hydrolyzing the triester to remove some of the acetyl groups the plastic-grade resin contains 38 to 40%... 

Cy—oxo-derived acids are the principal derivatives of the C —oxo aldehydes, and ia analogy to oxo aldehyde market appHcations, are used chiedy to make neopolyol esters, ie, those based on neopentyl glycol, trimethylolpropane, or pentaerythritol. These synlubes are employed almost entirely ia aeromotive appHcations. Heptanoic acid is also employed to make tetraethylene glycol diheptanoate, a plasticizer used with poly(vinyl butyral). 

Cellulose acetate [9004-35-7], prepared by reaction of cellulose with acetic anhydride, acetic acid, and sulfuric acid, is spun into acetate rayon fibers by dissolving it in acetone and spinning the solution into a column of warm air that evaporates the acetone. Cellulose acetate is also shaped into a variety of plastic products, and its solutions are used as coating dopes. Cellulose acetate butyrate [9004-36-8], made from cellulose, acetic anhydride, and butyric anhydride in the presence of sulfuric acid, is a shock-resistant plastic. 

Salts of neodecanoic acid have been used in the preparation of supported catalysts, such as silver neodecanoate for the preparation of ethylene oxide catalysts (119), and the nickel soap in the preparation of a hydrogenation catalyst (120). Metal neodecanoates, such as magnesium, lead, calcium, and zinc, are used to improve the adherence of plasticized poly(vinyl butyral) sheet to safety glass in car windshields (121). Platinum complexes using neodecanoic acid have been studied for antitumor activity (122). Neodecanoic acid and its esters are used in cosmetics as emoUients, emulsifiers, and solubilizers (77,123,124). Zinc or copper salts of neoacids are used as preservatives for wood (125). 

Oxidized castor oils are excellent nonmigrating, nonvolatile plasticizers (qv) for ceUulosic resins, poly(vinyl butyral), polyamides, shellac, and natural and synthetic mbber (see Rubber, natural). The high viscosity products are also used as tackifiers in gasket compounds and adhesives (qv) because of good oil and solvent resistance. They also serve as excellent pigment grinding media and as a base for inks (qv), lubricating oils, and hydrauHc oils (62). 

The cellulose esters with the largest commercial consumption are cellulose acetate, including cellulose triacetate, cellulose acetate butyrate, and cellulose acetate propionate. Cellulose acetate is used in textile fibers, plastics, film, sheeting, and lacquers. The cellulose acetate used for photographic film base is almost exclusively triacetate some triacetate is also used for textile fibers because of its crystalline and heat-setting characteristics. The critical properties of cellulose acetate as related to appHcation are given in Table 10. 

Nearly all uses and appHcations of benzyl chloride are related to reactions of the active haUde substituent. More than two-thirds of benzyl chloride produced is used in the manufacture of benzyl butyl-phthalate, a plasticizer used extensively in vinyl flooring and other flexible poly(vinyl chloride) uses such as food packaging. Other significant uses are the manufacture of benzyl alcohol [100-51-6] and of benzyl chloride-derived quaternary ammonium compounds, each of which consumes more than 10% of the benzyl chloride produced. Smaller volume uses include the manufacture of benzyl cyanide [140-29-4], benzyl esters such as benzyl acetate [140-11-4], butyrate, cinnamate, and saUcylate, benzylamine [100-46-9], and benzyl dimethyl amine [103-83-8], and -benzylphenol [101-53-1]. In the dye industry benzyl chloride is used as an intermediate in the manufacture of triphenylmethane dyes (qv). First generation derivatives of benzyl chloride are processed further to pharmaceutical, perfume, and flavor products. 

Citric acid esters are used as plasticizers ia plastics such as poly(viayl chloride), poly(vinhdene chloride), poly(viQyl acetate), poly(viQyl butyral), polypropylene, chlorinated rubber, ethylceUulose, and cellulose nitrate. Most citrate esters are nontoxic and are acceptable by the FDA for use in food-contact packaging and for flavor in certain foods. As a plasticizer, citrate esters provide good heat and light stabiUty and excellent flexibiUty at low temperatures. Triethyl citrate, tri- -butyl citrate, isopropyl citrate, and stearyl citrate are considered GRAS for use as food ingredients (224—228). 

Transesterification has a number of important commercial uses. Methyl esters of fatty acids are produced from fats and oils. Transesterification is also the basis of recycling technology to break up poly(ethylene terephthalate) [25038-59-9] to monomer for reuse (29) (see Recycling, plastics). Because vinyl alcohol does not exist, poly(vinyl alcohol) [9002-89-5] is produced commercially by base-cataly2ed alcoholysis of poly(vinyl acetate) [9003-20-7] (see Vinyl polymers). An industrial example of acidolysis is the reaction of poly(vinyl acetate) with butyric acid to form poly(vinyl butyrate) [24991-31-9]. 

Plasticizers. Plasticizers are materials that soften and flexibilize inherently rigid, and even britde polymers. Organic esters are widely used as plasticizers in polymers (97,98). These esters include the benzoats, phthalates, terephthalates, and trimeUitates, and aUphatic dibasic acid esters. Eor example, triethylene glycol bis(2-ethylbutyrate) [95-08-9] is a plasticizer for poly(vinyl butyral) [63148-65-2] which is used in laminated safety glass (see Vinyl POLYMERS, poly(vinyl acetals)). Di(2-ethyUiexyl)phthalate [117-81-7] (DOP) is a preeminent plasticizer. Variation of acid and/or alcohol component(s) modifies the efficacy of the resultant ester as a plasticizer. In phthalate plasticizers, molecular sizes of the alcohol moiety can be varied from methyl to tridecyl to control permanence, compatibiUty, and efficiency branched (eg, 2-ethylhexyl, isodecyl) for rapid absorption and fusion linear (C6—Cll) for low temperature flexibiUty and low volatility and aromatic (benzyl) for solvating. Terephthalates are recognized for their migration resistance, and trimeUitates for their low volatility in plasticizer appHcations. 

The most important of the esters is cellulose acetate. This material has been extensively used in the manufacture of films, moulding and extrusion compounds, fibres and lacquers. As with all the other cellulose polymers it has, however, become of small importance to the plastics industry compared with the polyolefins, PVC and polystyrene. In spite of their higher cost cellulose acetate-butyrate and cellulose propionate appear to have retained their smaller market because of their excellent appearance and toughness. 

---