Boiler continued

Designers, manufacturers, and operators of boilers continue to use many of these terms, without undue deference to unit standardization, to define, measure, and report on plant steam-raising capacities power output) and operating parameters. (In continuance of this common practice therefore, many of these various terms are freely used in discussions throughout this book.) However, to familiarize the reader and minimize confusion, some energy terms and notes are provided here. A more complete list of units and conversion factors is provided in the appendix. 

Additionally, as a result of the turbulent nature of the flow of FW as it passes through the system, both new and old debris also may continue to pass through and eventually lodge in the boiler. As a consequence, the transport of corrosion products and debris from various parts of the overall boiler plant system through the pre-boiler section (where additional debris may originate) and on to the boiler continues to be a... 

Furnaces of tbis type, such as the steam locomotive furnace—boiler design, had the obvious disadvantage that pressure was limited to ca 1 MPa (150 psi). The development of seamless, thick-wall tubing for stationary power plants (ie, water-tube furnaces) and other engines for motive power, such as diesel—electric, has in many cases eclipsed the fire-tube boiler. For applications calling for moderate amounts of lower pressure steam, however, the modem fire-tube boiler continues to be the indicated choice (5). 

A continuous bleed is taken from the reactor to remove high boilers. Values contained in this bleed are recovered in the bleed stripper and the distillate from this operation is recycled to the esterification reactor. The bleed stripper residue is a mixture of high boiling organic material and sulfuric acid, which is recovered for recycle in a waste sulfuric acid plant. 

A survey of commercial thermal gasification in the United States shows that few gasifiers have been installed since 1984 (115). Most units in use are retrofitted to small boilers, dryers, and kilns. The majority of existing units operate at 0.14 to 1.0 t/h of wood wastes on updraft moving grates. The results of this survey are summarized in Table 36. Assuming all 35 of these units are operated continuously, extremely unlikely, the maximum amount of LHV gas that can be produced is about 0.003 to 0.006 EJ/yr (222—445 td /d). 

Continuous Emissions Monitoring. A key aspect of the new CAAA is the requirement that plants prove their continued compHance to new emissions limits by installing continuous emissions monitoring systems (CEMs). The CAAA imposes new requirements for monitoring NO, SO2, and CO2 levels in a plant s exhaust gas stream. Affected plants typically must gather data from stack monitoring systems, gas analyzers, and the plant s data acquisition system and provide the data in a format approved by the EPA and state regulators. CEM systems must be in place by November 1993 for boilers affected by Phase I of the CAAA, and byjanuary 1995 for plants impacted by Phase II. 

The WP L cyclone boiler will bum I DE continuously with coal, as about 5% of its fuel mix, with htfle or no modification. By contrast, pulverized-coal boilers, which account for about 80% of the coal-fired capacity in the United States, probably caimot bum tire chips without significant modifications. In these boilers, which bum very fine coal particles in suspension, the heavy chips will fall from the area where best combustion occurs. 

Caustic corrosion (gouging) occurs when caustic is concentrated and dissolves the protective magnetite (Fe O layer. Iron, in contact with the boiler water, forms magnetite and the protective layer is continuously restored. However, as long as a high caustic concentration exists, the magnetite is constantiy dissolved, causing a loss of base metal and eventual failure (Fig. 4). 

One significant advantage of pulverized coal boilers is the ability to use any kind of coal, including mn-of-mine or uncleaned coals. However, with the advent of continuous mining equipment, the ash content frequently is ca 25%, and some preparation is frequently practiced. There were 931 coal preparation plants in the United States in 1988, mainly in Kentucky, West Virginia, and Peimsylvania. 

Process Water Purification Boiler feed water is a major process apphcation of RO. Sealants and colloids are particularly well rejected by membranes, and TDS is reduced to a level that makes ion exchange or continuous deionization for the residual ions very economic. Even the extremely high quahty water required for nuclear power plants can be made from seawater. The iiltra-high quahty water required for production of electronic microcircuits is usually processed starting with two RO systems operating in series, followeci by many other steps. 

In water-wall incinerators. The internal walls of the combustion chamber are lined with boiler tubes that are arranged vertically and welded together in continuous sections. When water walls are employed in place of refrac toiy materials, they are not only useful for the recovery of steam but also extremely effective in controlling furnace temperature without introducing excess air however, they are subject to corrosion by the hydrochloric acid produced from the burning of some plastic compounds and the molten ash containing salts (chlorides and sulfates) that attach to the tubes. 

The vibration characteristics, determined by use of the instrumentation, will serve as the basis for acceptance or rejection of the machine. API standards generally require that the equipment be operated at speed increments of approximately 10% from zero to the maximum continuous speed and run at the maximum continuous speed until bearings, lube-oil temperatures, and shaft vibrations have stabilized. Next, the speed should be increased to trip speed and the equipment run for a minimum of 15 minutes. Finally, the speed should be reduced to the maximum continuous speed and the equipment should be run for four hours. API does not require that the four hours be uninterrupted however, it is generally interpreted that way. The interpretation is one of the many test criteria to be discussed. It would seem that a break in the test at the midpoint is not the same as having it cut short five minutes from the end because the vendor s boiler took an upset that was not related to the compressor test. The ibration during the shop test is normally specified as the API limit of 1.0 mils peak to peak, or the value from Equation 10.1, unfiltcred. whichever is lower. 

Three major compliance options for SOj emissions available to utilities using coal-fired boilers are to switch fuels, purchase/sell SO, allowances, or install flue gas desulfurization (FGD) technologies. Costs, availability, and impact on boiler operation must be considered when evaluating switching to low-sulfnr coal or natural gas. As more utilities enter the free market to purchase SO, allowances, prices will rise. Therefore, to minimize costs and, at the same time, meet environmental standards, power producers should continuously monitor the tradeoffs among these three options. 

The furnace blower or boiler circulator pump starts up to send heated room air or hot water through the ducts or hot water pipes to the steam radiators, or hot water baseboard units, or individual room air registers located throughout the house. When the thermostat is satisfied that the room temperature has reached the set point, the burner shuts off. In furnaces, the blov er continues to run a few seconds until the air temperature drops to about 90° F, then the blower also shuts off. The furnace blower may come on again before the next burner start-up to purge heat out of the furnace, particularly if the fan has a low turn-on set point. The cycle... 

In subsequent years, Savery made important improvements that benefited future steam inventions. In June 1699 he demonstrated to the Royal Society a pump with two receivers, each with a separate, hand-controlled steam supply. This ensured improved continuity of operation, allowing one receiver tn operate in its vacuum stage and the other under steam pressure. In 1701, he added two more critical steps a second boiler, avoiding the need to shut down the fire and pump, between stages and he replaced the two interconnected steam cocks with a single valve, run with a manually operated long lever. This may have been the inspiration for the modern slide valve and his inventiveness created, in effect, the world s first feed-water heater. 

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