Basic furnace

SiOg partly removed by basic furnace linings... 

All-basic Furnace. Abbreviation for All-Basic Open Hearth Steel Furnace. The whole of the superstructure of such a furnace-hearth, walls, roof, ports, ends, is built of basic refractories These furnaces were introduced in Europe in about 1935, the object being to make it possible to operate at a higher temperature than that possible with basic O.H. furnaces having a silica roof. Alligator Hide. (1) A vitreous-enamelware fault in the form of severe ORANGE PEEL (q.v ) and tearing (q.v.) eauses include too-rapid drying and too-heavy applieation of enamel. 

Doloma. Calcined dolomite, i.e. a mixture of the oxides CaO and MgO the term was introduced by the Basic Furnace Linings Committee of the Iron and Steel Institute (I.S.I. Spec. Rept. 35, 1946). 

Open>hearth Furnace. A large rectangular furnace in which steel, covered with a layer of slag, is refined on a refractory hearth it is heated by gas or oil, and operates on the regenerative principle which was first applied to this type of furnace by Sir Wm. Siemens in 1867 (hence the earlier name siemens furnace). The type of refractory lining depends on the particular steelmaking process used see acid open-hearth FURNACE, basic OPEN-HEARTH FURNACE and all-basic FURNACE. The process is now obsolete. 

List the four basic furnace designs discussed in this chapter. 

Simulation of tubular steam reformers and a comparison with industrial data are shown in many references, such as [250], In most cases the simulations are based on measured outer tube-wall temperatures. In [181] a basic furnace model is used, whereas in [525] a radiation model similar to the one in Section 3.3.6 is used. In both cases catalyst effectiveness factor profiles are shown. Similar simulations using the combined two-dimensional fixed-bed reactor, and the furnace and catalyst particle models described in the previous chapters are shown below using the operating conditions and geometry for the simple steam reforming furnace in the hydrogen plant. Examples 1.3, 2.1 and 3.2. Similar to [181] and [525], the intrinsic kinetic expressions used are the Xu and Froment expressions [525] from Section 3.5.2, but with the parameters from [541]. 

Refractory Linings. The refractory linings (2,3) for the hearth and lower wads of furnaces designed for melting ferrous materials may be acidic, basic, or neutral (see Refractories). Sdica has been widely used in the past, and is stid being used in a number of iron and steel foundries. Alumina, a neutral refractory, is normally used for furnace roofs and in the wads for iron foundries, but basic brick can also be used in roofs (4). 

WulffProcess. The regenerative technique is best exemplified by the Wulff process, Hcensed by Union Carbide Corp. The furnace consists basically of two masses of high purity alumina refractory tile having cylindrical channels for gas flow and separated by a central combustion space as shown in Figure 10. Its cychc operation has four distinct steps, each of approximately 1 min in duration, the sequence being pyrolysis and heat in one direction followed by pyrolysis and heat in the other direction. Continuity of output is achieved by paired installations. 

Most ferrous scrap is recycled in steelmaking processes by melting the scrap in either a basic oxygen or an electric arc furnace. However, a significant market exists for cast-iron products, which are also made by melting ferrous scrap. In 1991, world production of cast irons was estimated at nearly 3.9 X 10 t at over 14,000 iron foundries (15). 

In Germany and Japan, pulverized quicklime is used in making self-fluxing sinters, partially replacing limestone. Granular dead-burned dolomite is stiU used to protect the refractory lining of open-hearth and electric furnaces, but not the basic oxygen furnace. Refractory time has declined with the... 

In sintering, the green compact is placed on a wide-mesh belt and slowly moves through a controlled atmosphere furnace (Fig. 3). The parts are heated to below the melting point of the base metal, held at the sintering temperature, and cooled. Basically a solid-state process, sintering transforms mechanical bonds, ie, contact points, between the powder particles in the compact into metallurgical bonds which provide the primary functional properties of the part. 

A comprehensive history of ferrous scrap recycling ia the United States beginning ia 1646 has beea pubUshed (3). Some selected eveats of iaterest iaclude the first opea-hearth steel produced (1868) the first commercial direct-arc electric furnace steel produced ia the United States (1906) the first large iaduction furnace iastaHed ia the United States (1914) the first basic oxygen steel produced ia the United States (1954) the rise of continuous casters and scrap-based minimills (1965) the first thin-slab continuous caster at a minimill (1989) U.S. exports and imports of ferrous scrap at record highs (1990) and the end of production of open-hearth steel (1991). 

Forsterite Refractories. Refractories made from forsterite, Mg2Si04, resist alkah attack and have good volume stabiUty, high temperature strength, and fak resistance to basic slags. Uses include nonferrous metal furnace roofs and glass-tank refractories not in contact with the melt, ie, checkers, ports, and uptakes. 

Fillers. Materials used as fillers (qv) in mbber can also be classified as acidic, basic, or neutral. Furnace blacks, ie, HAF, FEF, or SRF, are somewhat basic. As such, they can have an activating effect on sulfur cure rates. Furthermore, carbon blacks have been found to promote formation of mono/disulfide cross-links thereby helping minimize reversion and enhance aging properties. 

Pig iron and iron and steel scrap are the sources of iron for steelmaking in basic-oxygen furnaces. Electric furnaces have rehed on iron and steel scrap, although newer iron sources such as direct-reduced iron (DRI), iron carbide, and even pig iron are becoming both desirable and available (see Iron bydirectreduction). In basic-oxygen furnaces, the pig iron is used in the molten state as obtained from the blast furnace in this form, pig iron is referred to as hot metal. 

Top-Blown Basic Oxygen Process. The top-blown basic oxygen process is conducted ia a cylindrical furnace somewhat similar to a Bessemer converter. This furnace has a dished bottom without holes and a tmncated cone-shaped top section ia which the mouth of the vessel is located. The furnace shell is made of steel plates ca 50-mm thick it is lined with refractory 600—1200-mm thick (11). 

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