High-purity alumina

The noble metal thermocouples, Types B, R, and S, are all platinum or platinum-rhodium thermocouples and hence share many of the same characteristics. Metallic vapor diffusion at high temperatures can readily change the platinum wire calibration, hence platinum wires should only be used inside a nonmetallic sheath such as high-purity alumina. 

In 1989, 164,200 t of regular fused alumina abrasive and 30,630 t of high purity fused alumina were produced in the United States and Canada, valued at U.S. 62.3 and 19.4 million, respectively (20). 

WulffProcess. The regenerative technique is best exemplified by the Wulff process, Hcensed by Union Carbide Corp. The furnace consists basically of two masses of high purity alumina refractory tile having cylindrical channels for gas flow and separated by a central combustion space as shown in Figure 10. Its cychc operation has four distinct steps, each of approximately 1 min in duration, the sequence being pyrolysis and heat in one direction followed by pyrolysis and heat in the other direction. Continuity of output is achieved by paired installations. 

Aluminum. All primary aluminum as of 1995 is produced by molten salt electrolysis, which requires a feed of high purity alumina to the reduction cell. The Bayer process is a chemical purification of the bauxite ore by selective leaching of aluminum according to equation 35. Other oxide constituents of the ore, namely siUca, iron oxide, and titanium oxide remain in the residue, known as red mud. No solution purification is required and pure aluminum hydroxide is obtained by precipitation after reversing reaction 35 through a change in temperature or hydroxide concentration the precipitate is calcined to yield pure alumina. 

Ethjlben ne Synthesis. The synthesis of ethylbenzene for styrene production is another process in which ZSM-5 catalysts are employed. Although some ethylbenzene is obtained direcdy from petroleum, about 90% is synthetic. In earlier processes, benzene was alkylated with high purity ethylene in liquid-phase slurry reactors with promoted AlCl catalysts or the vapor-phase reaction of benzene with a dilute ethylene-containing feedstock with a BF catalyst supported on alumina. Both of these catalysts are corrosive and their handling presents problems. 

Refined calcined alumina is commonly used in combination with high purity limestone [1317-65-3] to produce high purity calcium aluminate cement (CAC). The manufacture, properties, and appHcations of CAC from bauxite limestone, as weU as high purity CAC, has been described (104). High purity CAC sinters readily in gas-fired rotary kiln calcinations at 1600 —1700 K. CAC reactions are considered practically complete when content of free CaO is less than 0.15% andloss on ignition is less than 0.5% at 1373 K. 

Alumina prices are given in Table 4. Costs of special thermally reactive alurninas mn in the 2.50/kg range because of the high cost of extremely fine grinding. Extra high purity Bayer alurnina can mn even higher. 

T. J. Carbone, "Production Processes, Properties, and Apphcations for Calcined in High-Purity Aluminas," in L. D. Hart, ed., Jilumina Chemicals Science and Technology Handbook, The American Ceramic Society, Columbus, Ohio, 1990. 

Bayerite is a commercially available technical product that is produced in small quantities mainly for alumina catalyst manufacture. High purity aluminum [7429-90-5j metal has been converted to bayerite to produce very high purity aluminum oxides. 

Calcium Aluminate Cements. Low purity calcium aluminate [12042-78-3] cements are obtained by sintering or fusing bauxite and lime in a rotary or shaft kiln. A high purity calcium aluminate cement, 2CaO 5AI2O2, capable of withstanding service temperatures of 1750°C can be prepared by the reaction of high purity lime with calcined or hydrated alumina (see Aluminum compounds). 

Properties Kaolin-base dRCF High purity RCF RCF with 2irconia RCF with chromia Poly-crystalline alumina... 

High purity 50% ferrosihcon containing <0.1% Al and C is used for production of stainless steel and corded wire for tires, where residual aluminum can cause harm fill alumina-type inclusions. These are also useflil in continuous cast heats, where control of aluminum is necessary. High purity grades of 50 and 75% ferrosihcon containing low levels of aluminum, calcium, and titanium are used for sihcon additions to grain-oriented electrical steels, where low residual aluminum content contributes to the attainment of desired electrical properties, eg, significant reduction of eddy currents. 

Purification. Alumina, AI2O3, is produced by the Bayer process (1,9) (see Aluminum COMPOUNDS) which involves digestion foUowed by precipitation and calcination. High purity magnesia is extracted from natural brines and seawater by precipitation and calcination (1,9). 

The neutralized, alumina-free sodium chromate solution may be marketed as a solution of 40° Bh (specific gravity = 1.38), evaporated to dryness, or crystallized to give a technical grade of sodium chromate or sodium chromate tetrahydrate [1003-82-9] Na2Cr04 4H2O. If the fuel for the kilns contains sulfur, the product contains sodium sulfate as an impurity. This compound is isomorphous with sodium chromate and hence difficult to separate. High purity sodium chromate must be made from purified sodium dichromate. 

Titanium dioxide (E171, Cl white 6) is a white, opaque mineral occurring naturally in three main forms rutile, anatase, and brookite. More than 4 million tons of titanium dioxide are produced per year and it is widely used for industrial applications (paints, inks, plastics, textiles) and in small amounts as a food colorant. ° "° Production and properties — Titanium oxide is mainly produced from ilmenite, a titaniferous ore (FeTiOj). Rutile and anatase are relatively pure titanium dioxide (Ti02) forms. Titanium oxide pigment is produced via chloride or sulfate processes via the treatment of the titanium oxide ore with chlorine gas or sulfuric acid, followed by a series of purification steps. High-purity anatase is preferred for utilization in the food industry. It may be coated with small amounts of alumina or silica to improve technological properties. 

One of the most attractive features of borohydride reductions is that under micro-wave-enhanced conditions they can be performed in the solid state, and rapidly. We were attracted by the work of Loupy [57], and in particular Varma [58, 59] who has shown that irradiation of a number of aldehydes and ketones in a microwave oven in the presence of alumina doped NaBH4 for short periods of time led to rapid reduction (0.5-2 min) in good yields (62-93%). In our study [60] seven aldehydes and four ketones were reduced (Tab. 13.3). Again reduction was complete within 1 min, the products were of high purity (>95%), of high isotopic incorporation (95%, same as the NaBD4) and the reactions completely selective. 

---