Applications zeolite/polymer mixed-matrix

This chapter provides a brief introduction to polymer and inorganic zeolite membranes and a comprehensive introduction to zeolite/polymer mixed-matrix membranes. It covers the materials, separation mechanism, methods, structures, properties and anticipated potential applications of the zeolite/polymer mixed-matrix membranes. 

Geong and coworkers reported a new concept for the formation of zeolite/ polymer mixed-matrix reverse osmosis (RO) membranes by interfacial polymerization of mixed-matrix thin films in situ on porous polysulfone (PSF) supports [83]. The mixed-matrix films comprise NaA zeoHte nanoparticles dispersed within 50-200 nm polyamide films. It was found that the surface of the mixed-matrix films was smoother, more hydrophilic and more negatively charged than the surface of the neat polyamide RO membranes. These NaA/polyamide mixed-matrix membranes were tested for a water desalination application. It was demonstrated that the pure water permeability of the mixed-matrix membranes at the highest nanoparticle loadings was nearly doubled over that of the polyamide membranes with equivalent solute rejections. The authors also proved that the micropores of the NaA zeolites played an active role in water permeation and solute rejection. 

Applications of Zeolite/Polymer Mixed-Matrix Membranes... 

Another potential application for zeolite/polymer mixed-matrix membranes is the separation of various liquid chemical mixtures via pervaporation. Pervapora-tion is a promising membrane-based technique for the separation of liquid chemical mixtures, especially in azeotropic or close-boihng solutions. Polydime thy 1-siloxane (PDMS), which is a hydrophobic polymer, has been widely used as the continuous polymer matrix for preparing hydrophobic mixed-matrix membranes. To achieve good compatibility and adhesion between the zeolite particles and the PDMS polymer, ZSM-5 was incorporated into the PDMS polymer matrix, the resulting ZS M -5/ P DM S mixed-matrix membranes showed simultaneous enhancement in selectivity and flux for the separation of isopropyl alcohol from water. It was demonstrated that the separation performance of these membranes was affected by the concentration of the isopropyl alcohol in the feed [96]. 

Another type of mixed-matrix membranes for alcohol/water pervaporation applications was developed utilizing hydrophiUc poly(vinyl alcohol) (PVA) and ZSM-5. The ZSM-5/PVA mixed-matrix membranes demonstrated increased selectivity and flux, compared to pure PVA, for the water/isopropyl alcohol separation [97]. This type of mixed-matrix membranes, however, may have membrane swelling issue due to the hydrophilic nature of the PVA polymer. Mixed-matrix membranes comprising modifled poly(vinyl chloride) and NaA zeolite have shown both enhanced flux and selectivity for the ethanol/water separation at high NaA loadings [98]. 

Current polymeric materials are inadequate to fully meet all requirements for the various different types of membranes (cf. Section 2.2) or to exploit the new opportunities for application of membranes. Mixed-matrix membranes, comprising inorganic materials (e.g., metal oxide, zeolite, metal or carbon particles) embedded in an organic polymer matrix, have been developed to improve the performance by synergistic combinations of the properties of both components. Such improvement is either with respect to separation performance (higher selectivity or permeability) or with respect to membrane stability (mechanical, thermal or chemical). 

An example is provided by mixed matrix membranes (MMM). Basically they are constituted of inorganic molecular nanoparticles (such as zeolites, carbon molecular sieves, etc.) imbedded in polymers. MMMs open up new perspectives in gas separation. A main application for sustainable development is the purification of... 

Various treatment methods based on conventional, modem and hybrid technologies have been applied for remediation of F , U and As in many parts of the world. These techniques have been critically reviewed in this chapter. Metal organic framework based mixed-matrix membranes have been reported to outperform state-of-art polymers. These composite membranes containing various adsorbents/fillers such as zeolites have high application potential and should be studied further for removal of heavy metals from wastewater. 

Gas separation membranes combining the desirable gas transport properties of molecular sieving media and the attractive mechanical and low cost properties of polymers are considered. A fundamental analysis of predicted mixed matrix membrane performance based on intrinsic molecular sieve and polymer matrix gas transport properties is discussed. This assists in proper materials selection for the given gas separation. In addition, to explore the practical applications of this concept, this paper describes the experimental incorporation of 4A zeolites and carbon molecular sieves in a Matrimid matrix with subsequent characterization of the gas transport properties. There is a discrepancy between the predicted and the observed permeabilities of O2/N2 in the mixed matrix membranes. This discrepancy is analyzed. Some conclusions are drawn and directions for further investigations are given. 

A next-future application of MOFs is predicted for MOF-oiganic polymer-based mixed matrix membranes in hollow fiber or spiral wound geometry. Established membrane production technologies such as hollow fiber spinning or foil casting can be used for the preparation of mixed matrix membranes. Further, MOFs match much better with organic polymers than zeolites, for example, even if the latter have been hydrophobized, such as by silylation. 

Polyvinyl acetate (PVAc) is another rubbery polymer used in mixed-matrix research. Its flexible nature helps to prevent void formation at the solid-polymer interface. Although it may not have practical industrial applications, PVAc aids in developing proof-of-concept associated with mixed-matrix membranes. Zeolite 4A-PVAc membranes have been proven to enhance membrane selectivity in mixed-matrix membranes with only 15 vol% zeolite " however, the permeability is lower than predicted presumably due to matrix rigidification. The rubbery nature of PVAc allows for more polymer relaxation at the solid-polymer interface as compared to the case with traditional, glassy polymers." ... 

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