Anionic polymerization solvents

A brief review has appeared covering the use of metal-free initiators in living anionic polymerizations of acrylates and a comparison with Du Font s group-transfer polymerization method (149). Tetrabutylammonium thiolates mn room temperature polymerizations to quantitative conversions yielding polymers of narrow molecular weight distributions in dipolar aprotic solvents. Block copolymers are accessible through sequential monomer additions (149—151) and interfacial polymerizations (152,153). 

Anionic polymerization of vinyl monomers can be effected with a variety of organometaUic compounds alkyllithium compounds are the most useful class (1,33—35). A variety of simple alkyllithium compounds are available commercially. Most simple alkyllithium compounds are soluble in hydrocarbon solvents such as hexane and cyclohexane and they can be prepared by reaction of the corresponding alkyl chlorides with lithium metal. Methyllithium [917-54-4] and phenyllithium [591-51-5] are available in diethyl ether and cyclohexane—ether solutions, respectively, because they are not soluble in hydrocarbon solvents vinyllithium [917-57-7] and allyllithium [3052-45-7] are also insoluble in hydrocarbon solutions and can only be prepared in ether solutions (38,39). Hydrocarbon-soluble alkyllithium initiators are used directiy to initiate polymerization of styrene and diene monomers quantitatively one unique aspect of hthium-based initiators in hydrocarbon solution is that elastomeric polydienes with high 1,4-microstmcture are obtained (1,24,33—37). Certain alkyllithium compounds can be purified by recrystallization (ethyllithium), sublimation (ethyllithium, /-butyUithium [594-19-4] isopropyllithium [2417-93-8] or distillation (j -butyUithium) (40,41). Unfortunately, / -butyUithium is noncrystaUine and too high boiling to be purified by distiUation (38). Since methyllithium and phenyllithium are crystalline soUds which are insoluble in hydrocarbon solution, they can be precipitated into these solutions and then redissolved in appropriate polar solvents (42,43). OrganometaUic compounds of other alkaU metals are insoluble in hydrocarbon solution and possess negligible vapor pressures as expected for salt-like compounds. 

Other Organolithium Compounds. Organoddithium compounds have utiHty in anionic polymerization of butadiene and styrene. The lithium chain ends can then be converted to useflil functional groups, eg, carboxyl, hydroxyl, etc (139). Lewis bases are requHed for solubdity in hydrocarbon solvents. 

Anionic polymerization offers fast polymerization rates on account of the long life-time of polystyryl carbanions. Early studies have focused on this attribute, most of which were conducted at short reactor residence times (< 1 h), at relatively low temperatures (10—50°C), and in low chain-transfer solvents (typically benzene) to ensure that premature termination did not take place. Also, relatively low degrees of polymerization (DP) were typically studied. Continuous commercial free-radical solution polymerization processes to make PS, on the other hand, operate at relatively high temperatures (>100° C), at long residence times (>1.5 h), utilize a chain-transfer solvent (ethylbenzene), and produce polymer in the range of 1000—1500 DP. 

Commercially, anionic polymerization is limited to three monomers styrene, butadiene, and isoprene [78-79-5], therefore only two useful A—B—A block copolymers, S—B—S and S—I—S, can be produced direcdy. In both cases, the elastomer segments contain double bonds which are reactive and limit the stabhity of the product. To improve stabhity, the polybutadiene mid-segment can be polymerized as a random mixture of two stmctural forms, the 1,4 and 1,2 isomers, by addition of an inert polar material to the polymerization solvent ethers and amines have been suggested for this purpose (46). Upon hydrogenation, these isomers give a copolymer of ethylene and butylene. 

Cyanoacrylate adhesives cure by anionic polymerization. This reaction is catalyzed by weak bases (such as water), so the adhesives are generally stabilized by the inclusion of a weak acid in the formulation. While adhesion of cyanoacrylates to bare metals and many polymers is excellent, bonding to polyolefins requires a surface modifying primer. Solutions of chlorinated polyolefin oligomers, fran-sition metal complexes, and organic bases such as tertiary amines can greatly enhance cyanoacrylate adhesion to these surfaces [72]. The solvent is a critical component of these primers, as solvent swelling of the surface facilitates inter-... 

The most common mechanism of termination in anionic polymerization involves reactions with solvents or with impurities. For... 

Two-shot techniques for acyclic diene metathesis, 435-445 for polyamides, 149-164 for polyimides, 287-300 for polyurethanes, 241-246 for transition metal coupling, 483-490 Anionic deactivation, 360 Anionic polymerization, 149, 174 of lactam, 177-178 Apolar solvents, 90 Aprotic polar solvents, 185, 338 Aprotic solvents, low-temperature condensation in, 302 Aqueous coating formulations, 235 Aqueous polyoxymethylene glycol, depolymerization of, 377 Aqueous systems, 206 Ardel, 20, 22... 

Polylactides, 18 Poly lactones, 18, 43 Poly(L-lactic acid) (PLLA), 22, 41, 42 preparation of, 99-100 Polymer age, 1 Polymer architecture, 6-9 Polymer chains, nonmesogenic units in, 52 Polymer Chemistry (Stevens), 5 Polymeric chiral catalysts, 473-474 Polymeric materials, history of, 1-2 Polymeric MDI (PMDI), 201, 210, 238 Polymerizations. See also Copolymerization Depolymerization Polyesterification Polymers Prepolymerization Repolymerization Ring-opening polymerization Solid-state polymerization Solution polymerization Solvent-free polymerization Step-grown polymerization processes Vapor-phase deposition polymerization acid chloride, 155-157 ADMET, 4, 10, 431-461 anionic, 149, 174, 177-178 batch, 167 bulk, 166, 331 chain-growth, 4 continuous, 167, 548 coupling, 467 Friedel-Crafts, 332-334 Hoechst, 548 hydrolytic, 150-153 influence of water content on, 151-152, 154... 

The difficulties encountered in the early studies of anionic polymerization of methyl methacrylate arose from the unfortunate choice of experimental conditions the use of hydrocarbon solvents and of lithium alkyl initiators. The latter are strong bases. Even at —60 °C they not only initiate the conventional vinyl poly-addition, but attack also the ester group of the monomer yielding a vinyl ketone1, a very reactive monomer, and alkoxide 23). Such a process is described by the scheme. 

Fig. 2. Arrhenius plots of the rate constants of the anionic polymerization of methyl methacrylate in THF as the solvent and with Na+ orCs+ as the counterion. (R. Kraft, A. H. E. Muller, V. Warzelhan, H. Hocker, G. V. Schulz, Ref.35>)...

The mechanism of anionic polymerization of styrene and its derivatives is well known and documented, and does not require reviewing. Polymerization initiated in hydrocarbon solvents by lithium alkyls yields dimeric dormant polymers, (P, Li)2, in equilibrium with the active monomeric chains, P, Li, i.e. 

The chief feature of anionic polymerizations in aprotic solvents is that they involve only two reactions initiation and propagation. Spontaneous transfer or termination reactions will not take place, if proper systems and adequate reaction conditions are chosen. 

It is necessary, however, to critically examine the possibilities of anionic polymerizations to give well defined polymers. We shall consider the monomers suited for such processes, the initiator efficiency and the solvents used. 

Anionic polymerizations carried out in aprotic solvents with an efficient initiator may lead to molecular weight control (Mn is determined by the monomer to initiator mole ratio) and low polydispersity indices. The chains are linear and the monomer units are placed head-to-tail. Such polymers are commonly used as calibration samples and for investigation of structure-properties relationships. 

A pilot scale plant, incorporating a three litre continuous stirred tank reactor, was used for an investigation into the n-butyl lithium initiated, anionic polymerization of butadiene in n-hexane solvent. The rig was capable of being operated at elevated temperatures and pressures, comparable with industrial operating conditions. 

However, the mechanisms by which the initiation and propagation reactions occur are far more complex. Dimeric association of polystyryllithium is reported by Morton, al. ( ) and it is generally accepted that the reactions are first order with respect to monomer concentration. Unfortunately, the existence of associated complexes of initiator and polystyryllithium as well as possible cross association between the two species have negated the determination of the exact polymerization mechanisms (, 10, 11, 12, 13). It is this high degree of complexity which necessitates the use of empirical rate equations. One such empirical rate expression for the auto-catalytic initiation reaction for the anionic polymerization of styrene in benzene solvent as reported by Tanlak (14) is given by ... 

Meanwhile, the R-R coupling (see Sect. 2.2) has evidently found general acceptance as the main reaction path for the electropolymerization of conducting polymers The ionic character of the coupling species explains why polar additives such as anions or solvents with high permittivity accelerate the rate of polymerization and function as catalysts. Thus, electropolymerization of pyrrole is catalyzed in CHjCN by bromide ions or in aqueous solution by 4,5-dihydro-1,3-benzenedisulfonic acid The electrocatalytic influence of water has been known since the work... 

The ideal electropolymerization scheme (Eq. (5.5.39)) is further complicated by the fact that lower oligomers can react with nucleophilic substances (impurities, electrolyte anions, and solvent) and are thus deactivated for subsequent polymerization. The rate of these undesired side reactions apparently increases with increasing oxidation potential of the monomer, for example, in the series ... 

Anionic polymerization Narrow molecular weight distribution Limited chain transfer reactions Predictable molecular weight average Possibility of forming living polymers End groups can be tailored for further reactivity Solvent-sensitive due to the possibility of chain transfer to the solvent Can be slow Sensitive to trace impurities Narrow molecular weight distribution... 

Anionic polymerization can be initiated by a variety of anionic sources such as metal alkoxides, aryls, and alkyls. Alkyllithium initiators are among the most useful, being employed commercially in the polymerization of 1,3-butadiene and isoprene, due to their solubility in hydrocarbon solvents. Initiation involves addition of alkyl anion to monomer... 

The situation changes dramatically when anionic polymerizations are carried out under reaction conditions such that there is strong coordination among the counter-ion, propagating center, and monomer. Thus, when lithium is the counter-ion and polymerization takes place in a solvent of low polarity, the... 

Polymer Synthesis and Characterization. This topic has been extensively discussed in preceeding papers.(2,23,24) However, we will briefly outline the preparative route. The block copolymers were synthesized via the sequential addition method. "Living" anionic polymerization of butadiene, followed by isoprene and more butadiene, was conducted using sec-butyl lithium as the initiator in hydrocarbon solvents under high vacuum. Under these conditions, the mode of addition of butadiene is predominantly 1,4, with between 5-8 mole percent of 1,2 structure.(18) Exhaustive hydrogenation of polymers were carried out in the presence of p-toluenesulfonylhydrazide (19,25) in refluxing xylene. The relative block composition of the polymers were determined via NMR. 

On each of the curves, the points at lowest X represent swelling in cyclohexane, the next in tetrahydrofuran and the last in benzene. In all cases, the samples were swollen in the pure solvent. The curves are reproduced from Figure 13 of Reference 19. The networks were made from anionically polymerized polyr-styrene using a bifunctional initiator crosslinked subsequently by divinyl benzene. The curves correspond to different ratios of divinyl benzene (DVB) per polystyrene living end (LE),... 

Twenty weakly acidic drugs, including niclosamide, were determined by a nonaqueous catalytic thermometric titration method. Catalysis of the anionic polymerization of acetonitrile was used for endpoint indication. The solvent used was a mixture of acetonitrile and dimethylformamide or pyridine, and the titrant was sodium methoxide, potassium hydroxide, tertiary butanol, or tertiary butanol-sodium nitrite. Recoveries, limits of detection and relative standard deviations were tabulated [31]. 

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