Anionic block polymers

A patent (71) describes a combination of anionic and radical techniques to produce a variety of graft polymers. The synthesis proceeds via a capped anionic block polymer, the capping producing a polymerizable vinyl end unit. The capped polymer is then free-radical polymerized with a selected vinyl monomer to produce the graft polymer ... 

The anionic polymerization of methacrylates using a silyl ketene acetal initiator has been termed group-transfer polymerization (GTP). First reported by Du Pont researchers in 1983 (100), group-transfer polymerization allows the control of methacrylate molecular stmcture typical of living polymers, but can be conveniendy mn at room temperature and above. The use of GTP to prepare block polymers, comb-graft polymers, loop polymers, star polymers, and functional polymers has been reported (100,101). 

Anionic polymerization, if carried out properly, can be truly a living polymerization (160). Addition of a second monomer to polystyryl anion results in the formation of a block polymer with no detectable free PS. This technique is of considerable importance in the commercial preparation of styrene—butadiene block copolymers, which are used either alone or blended with PS as thermoplastics. 

The dimer behaves simultaneously as a radical and as a carban-ion, and thus the radical end might grow by a radical mechanism, anionic polymerization proceeding from the carbanion end. This behavior is particularly interesting when two monomers are present in the system, one polymerizable by a radical but not by an anionic mechanism, the other behaving in the opposite sense. In such a hypothetical case the resulting product would be a block polymer, -A—A. . . A—B—B. . . B-. 

There are some indications that the situation described above has been realized, at least partially, in the system styrene-methyl methacrylate polymerized by metallic lithium.29 29b It is known51 that in a 50-50 mixture of styrene and methyl methacrylate radical polymerization yields a product of approximately the same composition as the feed. On the other hand, a product containing only a few per cent of styrene is formed in a polymerization proceeding by an anionic mechanism. Since the polymer obtained in the 50-50 mixture of styrene and methyl methacrylate polymerized with metallic lithium had apparently an intermediate composition, it has been suggested that this is a block polymer obtained in a reaction discussed above. Further evidence favoring this mechanism is provided by the fact that under identical conditions only pure poly-methyl methacrylate is formed if the polymerization is initiated by butyl lithium and not by lithium dispersion. This proves that incorporation of styrene is due to a different initiation and not propagation. 

One of the earliest examples of this methodology involves the reaction of a polymeric anion (formed by living anionic polymerization) with molecular oxygen to form a polymeric hydroperoxide which can be decomposed either thermally or, preferably, in a redox reaction to initiate block polymer formation with a second monomer (Scheme 7.25). However, the usual complications associated with initiation by hydroperoxides apply (Section 3.3.2.5). 

The observation of Tsuji et al. 148) concerned with copolymerization of 1- or 2-phenyl butadiene with styrene or butadiene illustrates again the importance of the distinction between the classic, direct monomer addition to the carbanion, and the addition involving coordination with Li4. The living polymer of 1- or 2-phenyl butadiene initiated by sec-butyl lithium forms a block polymer on subsequent addition of styrene or butadiene provided that the reaction proceeds in toluene. However, these block polymers are not formed when the reaction takes place in THF. The relatively unreactive anions derived from phenyl butadienes do not add styrene or butadiene, while the addition eventually takes place in hydrocarbons on coordination of the monomers with Li4. The addition through the coordination route is more facile than the classic one. 

The precipitated silica (J. Crosfield Sons) was heated in vacuo at 120° for 24h. before use. Two grades of surface areas 186 and 227 m g l (BET,N2), were used during this project. Random copolymers, poly(methyl methacrylates) and polystyrene PS I were prepared by radical polymerization block polymers and the other polystyrenes were made by anionic polymerization with either sodium naphthalene or sodium a methylstyrene tetramer as initiator. The polymer compositions and molecular weights are given in Table I. 

In addition to the triblock thermoplastic elastomers, other useful copolymers of styrene with a diene are produced commerically by living anionic polymerization. These include di-and multiblock copolymers, random copolymers, and tapered block copolymers. A tapered (gradient) copolymer has a variation in composition along the polymer chain. For example, S-S/D-D is a tapered block polymer that tapers from a polystyrene block to a styrene-diene random copolymer to polydiene block. (Tapered polymers need not have pure blocks at their ends. One can have a continuously tapered composition from styrene to diene by... 

Original Anionic Pathway to New PA(PO)a Star-Shaped Block Polymers Based on Polyvinyl or Polydiene Hydrocarbons and Polyoxirane... 

The phenomenal growth in commercial production of polymers by anionic polymerization can be attributed to the unprecedented control the process provides over the polymer properties. This control is most extensive in organolithium initiated polymerizations and includes polymer composition, microstructure, molecular weight, molecular weight distribution, choice of functional end groups and even monomer sequence distribution in copolymers. Furthermore, a judicious choice of process conditions affords termination and transfer free polymerization which leads to very efficient methods of block polymer synthesis. 

The equivalence ratio can be calculated from the Mark-Houwink coefficient, K, of component homopolymers. The composition distribution in the chromatogram of a block copolymer is negligible. The peak point of a block copolymer chromatogram corresponds to the average structure of the polymer. Thus, analysis of block copolymers is reduced to analysis of the peak point. Analyses of anionic block copolymer structures have been successfully accomplished by this peak analysis technique with the aid of equivalence ratio. 

The first method, which is used in many instances, proceeds by anionic block copolymerization. In a first step styrene is anionically polymerized using an efficient bifunctional initiator. The polymer obtained has a well-defined molecular weight, it exhibits a rather narrow molecular weight distribution and it has carbanionic living sites at both ends of its linear chains7. ... 

Considerable information is available on the stereoregular anionic polymerization of methacrylates from the detailed studies by Goode, Owens, Fellmann, Snyder and Moore (76). These workers have found that the polymerization of methylmethacrylate produced either isotactic, syndiotactic or stereo block polymers. 

In the 1960s, anionic polymerized solutron SBR (SSBR) began to challenge emulsion SBR in the automotive tire market. Organolithium compounds allow control of the butadiene microstructure, not possible with ESBR. Because this type of chain polymerization takes place without a termination step, an easy synthesis of block polymers is available, whereby glassy (polystyrene) and rubbery (polybutadicnc) segments can be combined in the same molecule. These thermoplastic elastomers (TPE) have found use ill nontire applications. 

Star polymers having several PS branches and only one poly(2-vinyl naphthalene), PVN branch were prepared by Takano et al. using anionic polymerization techniques [31]. Sequential anionic block copolymerization of (4-vinyl-phenyl) dimethylvinylsilane (VS) and VN was employed. The double bonds attached to silicon have to remain unaffected during the polymerization of VS. This was ac-... 

Anionic polymerization has been the usual route for this type of special synthesis. Cationic [9], catalytic [10], and group transfer [11] polymerizations have been developed to produce well-defined blocks from different classes of monomers. Perhaps the richest and most technologically useful future route to the production of these materials is via so-called telechelic [12] or functionalized polymers. Generically, this refers to block polymers in... 

From the literature developing, it does not appear that anionic propagation produces random copolymers, but rather in those cases where two monomers polymerize a block polymer is produced. In some cases, in which the initiator is very active, the less reactive monomer will be initiated to a small extent, but then the other monomer takes over... 

Catalysts of the Ziegler type have been used widely in the anionic polymerization of 1-olefins, diolefins, and a few polar monomers which can proceed by an anionic mechanism. Polar monomers normally deactivate the system and cannot be copolymerized with olefins. However, it has been found that the living chains from an anionic polymerization can be converted to free radicals in the presence of peroxides to form block polymers with vinyl and acrylic monomers. Vinylpyridines, acrylic esters, acrylonitrile, and styrene are converted to block polymers in good yield. Binary and ternary mixtures of 4-vinylpyridine, acrylonitrile, and styrene, are particularly effective. Peroxides are effective at temperatures well below those normally required for free radical polymerizations. A tentative mechanism for the reaction is given. 

In the present paper we pay special attention to block polymers with polypropylene and polyethylene as the initial anionic block. However, both crystalline and amorphous block polymers of ethylene and propylene, butadiene, and several other olefins and dienes have been made by the AFR technique. The second or free radical block has been made from 4-vinylpyridine, 2-methyl-5-vinylpyridine, and mixtures with other monomers, as well as a number of acrylic monomers. Vinyl chloride, vinylidine chloride, vinyl acetate, and several related monomers have not been successfully copolymerized. 

Effect of Substrate. Again, polyethylene and ethylene-propylene copolymers are better substrates for block formation than polypropylene (Table XI). Polyethylene is better than polypropylene, and a polyethylene-polypropylene-polyethylene type of block polymer is better than polyethylene. This agrees with what has been found for AFR polymers containing methylvinylpyridine and acrylonitrile. It also supports our belief that AFR polymers are formed by the growing of a free radical polymer onto active ends of anionic polymer chains. If it were a random grafting reaction, it would be hard to explain why a propylene polymer with a more vulnerable tertiary hydrogen should give a lower... 

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