Addition polymerization, water-soluble

To accelerate the polymerization process, some water-soluble salts of heavy metals (Fe, Co, Ni, Pb) are added to the reaction system (0.01-1% with respect to the monomer mass). These additions facilitate the reaction heat removal and allow the reaction to be carried out at lower temperatures. To reduce the coagulate formation and deposits of polymers on the reactor walls, the additions of water-soluble salts (borates, phosphates, and silicates of alkali metals) are introduced into the reaction mixture. The residual monomer content in the emulsion can be decreased by hydrogenizing the double bond in the presence of catalysts (Raney Ni, and salts of Ru, Co, Fe, Pd, Pt, Ir, Ro, and Co on alumina). The same purpose can be achieved by adding amidase to the emulsion. 

Coagulation - This is a process for separation of PTFE (polytetrafiuoroethylene) solids from its dispersion. The emulsion or dispersion containing this polymer (dispersion polymerization) has to be broken (destabilized) in order to cause precipitation of PTFE particles. Dilution to reduce solids concentration below 20%, addition of water-soluble organic compounds, and addition of soluble inorganic salts are the common techniques used to break PTFE emulsions. 

The synthesis of chitin was increased by the addition of water-soluble chitodextrins to the reaction mixture the cellodextrins of highest degree of polymerization had the greatest effect. These oligosaccharides were shown to function as acceptors for the 2-acetamido-2-deoxy-D-gluco-pyranosyl groups. The reaction may, therefore, be expressed as follows. 

The main advantages of post-polymerization treatments are that they can be carried out either in the polymerization reactor or in the storage tank, and no additional equipment is needed. However, only the polymerizable residual volatiles can be eliminated, and in some cases new VOCs are produced from secondary reactions. Thus, formaldehyde is formed when sodium sulfoxylate formaldehyde is used as the reductant [66] and acetone and fert-butanol are formed when tert-butyl hydroperoxide is used as the oxidant [67]. In addition, inorganic water-soluble initiators may be deleterious to both stability and water sensitivity of the film formed with the latexes. 

Another potential problem with DCC is that at the completion of the reaction some DCU remains in solution with the product, necessitating additional purification. Water-soluble carbodiimide derivatives such as l-Cyclohexyl-3-(2-morpholinoethyl)carbodiimide Metho-p-toluenesulffonate and l-Ethyl-3-(3 -dimethylaminopropyl)carbodiimide Hydrochloride (EDCI) obviate this problem, as they are removed by a simple extraction. Many newer coupling agents have been developed for peptide synthesis and other acylation reactions. These include Benzotriazol-l-yloxytris(dimethylamino)phosphonium Hexafluorophosphate (BOP)," 0-Benzotriazol-l-yl-N,N,N, N -tetramethyluronium Hexafluorophosphate (HBTU)," Bis(2-oxo-3-oxazolidinyl)phosphinic Chloride (BOP-Cl), and (1 //-1,2,3-benzotriazol-1 -yloxy)tris(pyrTolidino)phosphonium hexafluorophosphate (PyBOP). In addition to linear and polymeric amides, lactams of various ring sizes have been synthesized using these methods (eq 1)."... 

Chain-Growth Associative Thickeners. Preparation of hydrophobically modified, water-soluble polymer in aqueous media by a chain-growth mechanism presents a unique challenge in that the hydrophobically modified monomers are surface active and form micelles (50). Although the initiation and propagation occurs primarily in the aqueous phase, when the propagating radical enters the micelle the hydrophobically modified monomers then polymerize in blocks. In addition, the hydrophobically modified monomer possesses a different reactivity ratio (42) than the unmodified monomer, and the composition of the polymer chain therefore varies considerably with conversion (57). The most extensively studied monomer of this class has been acrylamide, but there have been others such as the modification of PVAlc. Pyridine (58) was one of the first chain-growth polymers to be hydrophobically modified. This modification is a post-polymerization alkylation reaction and produces a random distribution of hydrophobic units. 

Water-soluble peroxide salts, such as ammonium or sodium persulfate, are the usual initiators. The initiating species is the sulfate radical anion generated from either the thermal or redox cleavage of the persulfate anion. The thermal dissociation of the persulfate anion, which is a first-order process at constant temperature (106), can be greatly accelerated by the addition of certain reducing agents or small amounts of polyvalent metal salts, or both (87). By using redox initiator systems, rapid polymerizations are possible at much lower temperatures (25—60°C) than are practical with a thermally initiated system (75—90°C). 

Emulsion Polymerization. Emulsion polymerization takes place in a soap micelle where a small amount of monomer dissolves in the micelle. The initiator is water-soluble. Polymerization takes place when the radical enters the monomer-swollen micelle (91,92). Additional monomer is supphed by diffusion through the water phase. Termination takes place in the growing micelle by the usual radical-radical interactions. A theory for tme emulsion polymerization postulates that the rate is proportional to the number of particles [N. N depends on the 0.6 power of the soap concentration [S] and the 0.4 power of initiator concentration [i] the average number of radicals per particle is 0.5 (93). 

Water-soluble polymers obtained through a radical polymerization [e.g., poly(acrylic acid) PAA] often contain sodium sulfate Na2S04 as a decomposition product of the initiator. The peak of Na2S04 is eluted before the dimer. In the interpretation of the chromatogram, a typical GPC program has to be truncated before the Na2S04 peak, or at a Mpaa value of about 200. The calibration curve in this region can be flattened by an additive small pore column as well, but the principle problem remains unsolved. 

Various initiation strategies and surfactant/cosurfactant systems have been used. Early work involved in situ alkoxyamine formation with either oil soluble (BPO) or water soluble initiators (persulfate) and traditional surfactant and hydrophobic cosurfactants. Later work established that preformed polymer could perform the role of the cosurfactant and surfactant-free systems with persulfate initiation were also developed, l90 222,2i3 Oil soluble (PS capped with TEMPO,221 111,224 PBA capped with 89) and water soluble alkoxyamines (110, sodium salt""4) have also been used as initiators. Addition of ascorbic acid, which reduces the nitroxide which exits the particles to the corresponding hydroxylamine, gave enhanced rates and improved conversions in miniemulsion polymerization with TEMPO.225 Ascorbic acid is localized in the aqueous phase by solubility. 

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