Acrylic-based pressure sensitive adhesives

Polymers for Advanced Technologies 14, No.7, July 2003, p.502-7 ACRYLATE-BASED PRESSURE SENSITIVE ADHESIVE IN FABRICATION OF TRANSDERMALTHERAPEUTIC SYSTEM Tipre D N Vavia P R Mumbai,Uni versity... 

POLYMER EMULSIONS BASED ON PURE ACRYLICS FOR PRESSURE SENSITIVE ADHESIVES... 

The acrylic-type pressure-sensitive adhesives are often partly cross-linked, partly linear in composition. Theory and data available suggest that the cross-linked component should be only very lightly cross-linked, so that the Rg calculated from Me of the cross-linked portion is larger than the Rg based on Me of the linear portion see Section 10.2 (93,94), especially Figure 10.11. Then the linear polymer can enter the network structure through reptation, developing physical bonds. 

Pressure sensitive adhesive tapes are used for holding and anchoring lead wires to the outer wrap of transformer coils, capacitor wrapping, protection of leads and coils, and other similar applications. Adhesive transfer films are used to hold insulating material in position. Natural rubber based pressure sensitive adhesives have poor solvent resisitance unless they are cross-linked. Many modifications are possible. Synthetic rubber has better stability than natural rubber and better solvent and ozone resistance. Acrylic pressure sensitive adhesives have the best balance of properties. They maintain their... 

These empirical relationships along with the glass transition temperature data estabhshed for homopolymers (Table 9.1) allow polymer chemists to determine the optimal position of the glass transition temperature and then design adequate emulsion polymer compositions to fulfill end-users requirements. n-Butyl acrylate (T = -54°C) and 2-ethylhexyl acrylate (Tg = -85°C), for example, are widely used as the major components of water-based pressure-sensitive adhesives. Vinyl acetate and n-butyl acrylate copolymer latexes with a weight ratio of about 80 20 Tg = 8°C) are a primary choice for inte-... 

Heteroatom functionalized terpene resins are also utilized in hot melt adhesive and ink appHcations. Diels-Alder reaction of terpenic dienes or trienes with acrylates, methacrylates, or other a, P-unsaturated esters of polyhydric alcohols has been shown to yield resins with superior pressure sensitive adhesive properties relative to petroleum and unmodified polyterpene resins (107). Limonene—phenol resins, produced by the BF etherate-catalyzed condensation of 1.4—2.0 moles of limonene with 1.0 mole of phenol have been shown to impart improved tack, elongation, and tensile strength to ethylene—vinyl acetate and ethylene—methyl acrylate-based hot melt adhesive systems (108). Terpene polyol ethers have been shown to be particularly effective tackifiers in pressure sensitive adhesive appHcations (109). 

Among the different pressure sensitive adhesives, acrylates are unique because they are one of the few materials that can be synthesized to be inherently tacky. Indeed, polyvinylethers, some amorphous polyolefins, and some ethylene-vinyl acetate copolymers are the only other polymers that share this unique property. Because of the access to a wide range of commercial monomers, their relatively low cost, and their ease of polymerization, acrylates have become the dominant single component pressure sensitive adhesive materials used in the industry. Other PSAs, such as those based on natural rubber or synthetic block copolymers with rubbery midblock require compounding of the elastomer with low molecular weight additives such as tackifiers, oils, and/or plasticizers. The absence of these low molecular weight additives can have some desirable advantages, such as ... 

Pressure-sensitive adhesives (PSAs) based on acrylic, natural rubber and silicone are employed primarily for ease of application. To name Just a few applications, PSAs bond decals to surfaces, interior decorative surfaces to interior panels, interior trim pieces in place directly or hook and loop tape for the same purpose, structural shims in place during manufacturing and acoustic (sound deadening) materials to body skin interior surfaces. Tape products with pressure-sensitive adhesive on one or both surfaces are used for such functions as cargo compartment sealing, as a fluid barrier to prevent spills and leaks in the lavatories and... 

Polystyrene-PDMS block copolymers4l2), and poly(n-butyl methacrylate-acrylic acid)-PDMS graft copolymers 308) have been used as pressure sensitive adhesives. Hot melt adhesives based on polycarbonate-PDMS segmented copolymers 413) showed very good adhesion to substrates with low surface energies without the need for surface preparation, such as etching. 

NR, styrene-butadiene mbber (SBR), polybutadiene rubber, nitrile mbber, acrylic copolymer, ethylene-vinyl acetate (EVA) copolymer, and A-B-A type block copolymer with conjugated dienes have been used to prepare pressure-sensitive adhesives by EB radiation [116-126]. It is not necessary to heat up the sample to join the elastomeric joints. This has only been possible due to cross-linking procedure by EB irradiation [127]. Polyfunctional acrylates, tackifier resin, and other additives have also been used to improve adhesive properties. Sasaki et al. [128] have studied the EB radiation-curable pressure-sensitive adhesives from dimer acid-based polyester urethane diacrylate with various methacrylate monomers. Acrylamide has been polymerized in the intercalation space of montmorillonite using an EB. The polymerization condition has been studied using a statistical method. The product shows a good water adsorption and retention capacity [129]. 

Silicone release liners are used as a nonadhering surface to which adhesive materials, such as, for example, pressure-sensitive adhesives, can be laminated. UV curable release coatings are based on poly(dimethylsiloxane) oligomers functionalized with acrylate or epoxy groups and are mostly coated onto papers or thin films. 

One of the most popular uses of radiant curing is the advancement (viscosity increase) or crosslinking of pressure-sensitive adhesives. These applications have been satisfied mostly with acrylate-based adhesive systems. With epoxy-based adhesives, the main applications are electrical and electronic components, the bonding of large aerospace structures such as composites, and the bonding of transparent substrates such as glass and plastic. 

The influence of parameters such as crosslinking agent aluminium acetylacetonate content, introduction time of monomers, amount of reactor charge, distribution of N-vinyl caprolactam (VC), diverse crosslinkers, viscosity and molar mass of the synthesised pressure-sensitive adhesives (PSA) and solvent balance and transfer agent kind and content on such important parameters of PS A as shrinkage, plasticity, adhesion to steel and deformation are examined. Synthesised pressure-sensitive adhesives based on acrylic polymers and containing 2-ethylhexyl acrylate (2-EHA), methyl acrylate (MA), acrylic acid (AA) and VC are used for production of self-adhesives containing PVC carrier. 4 refs. 

The primary mode of bonding for a pressure-sensitive adhesive is not chemical or mechanical but rather a polar attraction to the substrate. This always requires pressure to achieve sufficient wet-out onto the surface thereby providing adequate adhesion. The four main varieties of pressure-sensitive adhesives are derived from rubber-based, acrylic, modified acrylic and silicone formulations. Release liners are used to carry the sticky label and enable it to be printed. The release liners are normally paper, treated with a very thin silicone coating to allow the label to be peeled away easily without tearing. Some transfer of the silicone into the adhesive is inevitable. 

Gelva [Solutia], TM for a family of acrylic multipolymer products designed for high-performance, pressure-sensitive adhesive applications where skin adhesion, high temperature and/or diffi-cult-to-adhere-to surface are involved. Provided for both solvent and water based grades. 

Devices are secured to the skin by use of a skin-compatible pressure-sensitive adhesive, usually based on silicones, acrylates or polyisobutylenes. These adhesives are evaluated by shear-testing and assessment of rheological parameters (Musolf 1987). Standard rheological tests include creep compliance (measurement of the ability of the adhesive to flow into... 

The backing material and release liner can be fabricated from a variety of materials including polyvinylchloride, polyethylene, polypropylene, ethylene-vinyl acetate and aluminium foil. The most important property of these materials is that they are impervious to both drug and formulation excipients. The most useful backing materials conform with the skin and provide a balanced resistance to transepidermal water loss, which will allow some hydration of the stratum corneum, yet maintain a healthy subpatch environment. The release liners are usually films or coated papers and must separate easily from the adhesive layer without lifting off any of the pressure-sensitive adhesive. Silicone release coatings are used with acrylate and rubber-based adhesive systems, and fluorocarbon coatings with silicone adhesives. 

Uses Urethane-acrylic, flexibilizer providing exc. falling sand and high impact resist, to coatings, adhesives, screen inks, foil coalings, laminaf-ing adhesives, pressure-sensitive adhesives, and metal coalings Features Flexible, nonyel. supplied as base resin or as resin/monomer blends which offer flexibility, clarity, and exc. heat and light stability to UV/EB-cured prods. 

Uses Tackifier resin for water-based adhesives and sealants based on acrylic, S/B, nat. rubber, neoprene, and PVAc, esp. for pressure-sensitive adhesives, and for coatings Features Solv.-free... 

Chem. Descrip. Aqueous dispersion of a thermoplastic acrylic polymer based on 2-ethylhexyl acrylate/ethylacrylate copolymer Uses Acrylic for mfg. of pressure-sensitive adhesives and self-adhesive... 

More commonly, acrylic polymers have been utilized as the sole or major components of radiation-curable adhesive systems. These acrylics have included a homopolymer and many examples of copolymers. One UV-cured acrylic ester copolymer system cited was claimed to have 180° peel strength of 4.8 to 5.5 pounds/inch. Radiation-curable systems based on copolymers of vinyl acetate and 2-ethylhexyl acrylate have been reported more frequently than other compositions and sometimes have been applied by hot melt techniques. These pressure-sensitive adhesives have displayed 180° peel strengths ranging from about 1.5 to 3 pounds/inch when cured by either UV or EB radiation. Not surprisingly, solutions of acrylic polymers in acrylic and vinyl monomers have also been used as radiation-curable pressure-sensitive adhesives. 

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