A-Polypropylene production

Cecchin, G. Morini, G. Pelliconi, A. Polypropylene product innovation by reactor granule technology. Macromol. Symp. 2001, 173, 195-209. 

The overlay, in all cases, is a printed or decorated film (0.003-0.005 in. thick) of the same polymer. Thus, polystyrene film is used for a polystyrene product, and polypropylene film for a polypropylene product. A similar procedure may also be used for decorating blow-molded products. 

Eastman Chemical has utilized a unique, high temperature solution process for propylene polymerization. Polymerization temperatures are maintained above 150°C to prevent precipitation of the isotactic polypropylene product in the hydrocarbon solvent. At these temperatures, the high rate of polymerization decreases rapidly, requiring low residence times (127). Stereoregularity is also adversely affected by high temperatures. Consequentiy, the... 

Cast films provide a high clarity, heat sealable film and are primarily used as an overwrap for boxes and other packaging. These films have a lower density than cellophane and provide a longer product shelf life. Properties of polypropylene films are given in Table 12. 

Propjiene [115-07-17, CH2CH=CH2, is perhaps the oldest petrochemical feedstock and is one of the principal light olefins (1) (see Feedstocks). It is used widely as an alkylation (qv) or polymer—ga soline feedstock for octane improvement (see Gasoline and other motor fuels). In addition, large quantities of propylene are used ia plastics as polypropylene, and ia chemicals, eg, acrylonitrile (qv), propylene oxide (qv), 2-propanol, and cumene (qv) (see Olefin POLYMERS,polypropylene Propyl ALCOHOLS). Propylene is produced primarily as a by-product of petroleum (qv) refining and of ethylene (qv) production by steam pyrolysis. 

For many years atactic polypropylene was an unwanted by-product but today it finds use in a number of markets and is specially made for these purposes rather than being a by-product. In Europe the main use has been in conjuction with bitumen as coating compounds for roofing materials, for sealing strips where it confers improved aging properties and in road construction where it improves the stability of asphalt surfaces. Less important in Europe but more important in USA is its use for paper laminating for which low-viscosity polymers are used, often in conjunction with other resins. Limestone/atactic... 

HF, CH3CN. In certain sensitive substrates it may be advisable to run this reaction in a polypropylene vessel, as was the case in Schreiber s synthesis of FK-506, where the yield increased from 35% to 73% after switching from the standard glass vessel. This is presumably because of the products formed when HF reacts with glass. 

Polypropylene (PP) is a major thermoplastic polymer. Although polypropylene did not take its position among the large volume polymers until fairly recently, it is currently the third largest thermoplastic after PVC. The delay in polypropylene development may be attributed to technical reasons related to its polymerization. Polypropylene produced by free radical initiation is mainly the atactic form. Due to its low crystallinity, it is not suitable for thermoplastic or fiber use. The turning point in polypropylene production was the development of a Ziegler-type catalyst by Natta to produce the stereoregular form (isotactic). 

Polypropylene fibers represent a small percent of the total polypropylene production. (Most polypropylene is used as a thermoplastic.) The fibers are usually manufactured from isotactic polypropylene. 

First, thermal behaviour of decabromobiphenyl ether 1 will be described. The thermal reactivity of this compound depends on the applied conditions the pure compound reacts completely different in comparison to its reaction in polymeric matrices. Thermolysis of the pure compound gives a good yield (60 %) of hexabromobenzene. The main products obtained by incineration in th DIN oven at three temperatures for pure 1 and of 1 within a polypropylene matrix are shown in Table 1. 

In a review of incidents involving explosive reactivity of liquid chlorine with various organic auxiliary materials, two involved hydrocarbons. A polypropylene filter element fabricated with zinc oxide filler reacted explosively, rupturing the steel case previously tested to over 300 bar. Zinc chloride derived from the oxide may have initiated the runaway reaction. Hydrocarbon-based diaphragm pump oils or metal-drawing waxes were violently or explosively reactive [8], A violent explosion in a wax chlorination plant may have involved unplanned contact of liquid chlorine with wax or chlorinated wax residues in a steel trap. Corrosion products in the trap may have catalysed the runaway reaction, but hydrogen (also liberated by corrosion in the trap) may also have been involved [9],... 

P.Y.177 which was introduced to the market a few years ago, is not listed anymore as a commercial product. It was a special-purpose pigment for polypropylene and polyamide spin dyeing. As a colorant for these media, P.Y.177 has the added advantage of enhancing the stability of the fibers. 

Oilfields in the North Sea provide some of the harshest environments for polymers, coupled with a requirement for reliability. Many environmental tests have therefore been performed to demonstrate the fitness-for-purpose of the materials and the products before they are put into service. Of recent examples [33-35], a complete test rig has been set up to test 250-300 mm diameter pipes, made of steel with a polypropylene jacket for thermal insulation and corrosion protection, with a design temperature of 140 °C, internal pressures of up to 50 MPa (500 bar) and a water depth of 350 m (external pressure 3.5 MPa or 35 bar). In the test rig the oil filled pipes are maintained at 140 °C in constantly renewed sea water at a pressure of 30 bar. Tests last for 3 years and after 2 years there have been no significant changes in melt flow index or mechanical properties. A separate programme was established for the selection of materials for the internal sheath of pipelines, whose purpose is to contain the oil and protect the main steel armour windings. Environmental ageing was performed first (immersion in oil, sea water and acid) and followed by mechanical tests as well as specialised tests (rapid gas decompression, methane permeability) related to the application. Creep was measured separately. 

Tzoganakis, C., Vlachopoulos, J., and Hamielec, A.E., Production of Controlled-Rheol-ogy Polypropylene Resins hy Peroxide Promoted Degradation During Extrusion, Polym. Eng. Set, 28, 170 (1988)... 

Table 1 gives the vendor s comparison of the Petro Bond technology and Floor Dry (a competing product). Table 2 gives the vendor s comparison of Petro Bond and polypropylene in treating a 100-gal spill. 

Polypropylene (PP) is a semicrystalline commodity thermoplastic produced by coordination addition polymerization of propylene monomer [197]. Most frequently, stereospecific Ziegler-Natta catalysts are used in industrial processes to produce highly stereospecific crystalline isotactic (iPP) and syndiotactic (sPP) polymer with a small portion of amorphous atactic PP as a side product. Polymerization of non-symmetrical propylene monomer yields three possible sequences however, the steric effect related to the methyl side group highly favors the head-to-tail sequence. The occurence of head-to-head and tail-to-tail sequences produces defects along the PP chain [198]. Presence of such defects affects the overall degree of crystallinity of PP. 

Polyethers are typically products of base-catalyzed reactions of the oxides of simple alkenes. More often than not, ethylene oxides or propylene oxides and block copolymers of the oxides are used. A polypropylene oxide-based polymer is built and then capped with polyethylene oxides. An interesting aspect of this chemistry is the use of initiators. For instance, if a small amount of a trifunctional alcohol is added to the reactor, the alkylene oxide chains grow from the three alcohol end groups of the initiator. Suitable initiators are trimethylol propane, glycerol or 1,2,6 hexanetriol. The initiator is critical if one is to make a polyether foam for reasons that we will discuss shortly. 

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