Ziegler-Natta catalysts stereospecificity

Ziegler-Natta polymerization Stereospecific polymerization of olefines using a Ziegler catalyst. See titanium(IIl) chloride. 

Catalysts. Iodine and its compounds ate very active catalysts for many reactions (133). The principal use is in the production of synthetic mbber via Ziegler-Natta catalysts systems. Also, iodine and certain iodides, eg, titanium tetraiodide [7720-83-4], are employed for producing stereospecific polymers, such as polybutadiene mbber (134) about 75% of the iodine consumed in catalysts is assumed to be used for polybutadiene and polyisoprene polymeri2a tion (66) (see RUBBER CHEMICALS). Hydrogen iodide is used as a catalyst in the manufacture of acetic acid from methanol (66). A 99% yield as acetic acid has been reported. In the heat stabiH2ation of nylon suitable for tire cordage, iodine is used in a system involving copper acetate or borate, and potassium iodide (66) (see Tire cords). 

The stereospecific polymerization of alkenes is catalyzed by coordination compounds such as Ziegler-Natta catalysts, which are heterogeneous TiCl —AI alkyl complexes. Cobalt carbonyl is a catalyst for the polymerization of monoepoxides several rhodium and iridium coordination compounds... 

The revolutionary development of stereospecific polymerization by the Ziegler-Natta catalysts also resulted ia the accomplishment ia the 1950s of a 100-year-old goal, the synthesis of i7j -l,4-polyisoprene (natural mbber). This actually led to the immediate termination of the U.S. Government Synthetic Rubber Program ia 1956 because the technical problem of dupHcating the molecular stmcture of natural mbber was thereby solved, and also because the mbber plantations of the Far East were again available. 

Ziegler-Natta catalyst A stereospecific catalyst for polymerization reactions, consisting of titanium tetrachloride and triethylaluminum. zinc-blende structure A crystal structure in which the cations occupy half the tetrahedral holes in a nearly close packed cubic lattice of anions also known as sphalerite structure. 

Natta catalyst. A stereospecific catalyst made from metal alkyls and titanium chloride developed by the chemist Giulio Natta. See also Ziegler-Natta catalyst. 

The initiation of polymerizations by metal-containing catalysts broadens the synthetic possibilities significantly. In many cases it is the only useful method to polymerize certain kinds of monomers or to polymerize them in a stereospecific way. Examples for metal-containing catalysts are chromium oxide-containing catalysts (Phillips-Catalysts) for ethylene polymerization, metal organic coordination catalysts (Ziegler-Natta catalysts) for the polymerization of ethylene, a-olefins and dienes (see Sect. 3.3.1), palladium catalysts and the metallocene catalysts (see Sect. 3.3.2) that initiate not only the polymerization of (cyclo)olefins and dienes but also of some polar monomers. 

Stereospecific Polymerization of Propylene with Ziegler-Natta-Catalysts in Organic Suspension... 

Stereospecific Polymerization of Butadiene with Ziegler-Natta-Catalysts Preparation of c/s-1,4-Polybutadiene... 

Polypropylene (PP) is a semicrystalline commodity thermoplastic produced by coordination addition polymerization of propylene monomer [197]. Most frequently, stereospecific Ziegler-Natta catalysts are used in industrial processes to produce highly stereospecific crystalline isotactic (iPP) and syndiotactic (sPP) polymer with a small portion of amorphous atactic PP as a side product. Polymerization of non-symmetrical propylene monomer yields three possible sequences however, the steric effect related to the methyl side group highly favors the head-to-tail sequence. The occurence of head-to-head and tail-to-tail sequences produces defects along the PP chain [198]. Presence of such defects affects the overall degree of crystallinity of PP. 

Ziegler-Natta catalyst A stereospecific catalyst for polymerization reactions, consisting of titanium tetrachloride and triethylaluminum. 

While this review discloses the kinetic and stereochemical features of soluble Ziegler-Natta catalysts, we have little information on the structure of the active center. The steric environments of active centers must be very important in determining the monomer reactivity, regiospecificity and stereospecificity of soluble catalyst. The influence of ligands such as the aluminum components on the rates of chain propagation and chain-terminating steps should be correlated to the electronic structure of... 

With conventional polymerization processes, atactic chains are predominantly formed for the formation of isotactic and syndiotactic chains a special catalyst system is required, e.g. Ziegler-Natta catalysts. Such a process is called stereospecific polymerization. It enables the manufacture of, i.a., technically usable PP and also unbranched PE (see 4.1). The newest development is the metallocene katalyst it enables the building-up of chains-to-measure with very high degrees of chain regularity also the manufacture of syndiotactic polystyrene is technically possible in this way (see Qu. 2.47). 

Both possibilities, i.e. enantiomorphic site stereocontrol (in the case of an optically inactive catalyst it consists of a racemic mixture of enantiomorphic sites) and chain end stereocontrol, have been verified, depending on the kind of catalyst. These two essential types of stereocontrol mechanism operating in propylene polymerisation with various stereospecific Ziegler-Natta catalysts are presented in Table 3.3. 

Table 3.3 Stereochemistry of propylene polymerisation with stereospecific Ziegler-Natta catalysts...

The same conclusion as in the case of propylene homopolymerisation has been drawn considering IR [396] and NMR [389,395] spectra of ethylene/propylene copolymers obtained with vanadium-based syndiospecific catalysts. The type of propylene insertion depends on the kind of last inserted monomer unit secondary insertion [scheme (40)] occurs more frequently when the last monomeric unit of the growing chain is propylene, while primary propylene insertion [scheme (39)] is more frequent when the last monomeric unit of the growing chain is ethylene [2]. The above explains the microstructure of ethylene/propylene copolymers obtained with vanadium-based Ziegler-Natta catalysts. These copolymers contain both m and r diads when the sequence of propylene units is interrupted by isolated ethylene units i.e. a propylene insertion after an ethylene insertion is substantially non-stereospecific [327,390,397], The existence of a steric interaction between the incoming monomer molecule and the last added monomer unit is also confirmed by the fact that the propagation rate for the secondary insertion of propylene in syndiospecific polymerisation is lower than for primary insertion in non-stereospecific polymerisation [398],... 

It is to be noted in this connection that alkyl radicals normally formed during reduction of the transition metal compound in Ziegler-Natta systems [scheme (7)] do not initiate the radical polymerisation of olefins, in contrast to that of polar monomers. Most of the modified Ziegler-Natta catalysts for polar monomer polymerisation are characterised by low activities and lack of stereospecificity, producing polymers with properties that are very similar to those of polymers obtained by more conventional procedures for radical polymerisation [28],... 

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