Zeolites bifunctional

When metal centers act in conjunction with acid sites on the zeolite, bifunctional catalysis can occur (e.g., Pd/HY). This type of catalysis is used mainly for the hydrocracking and isomerization of long-chain n-alkanes. For example, the rates of formation of 2- and 5-methylnonane isomers obtained from n-decane isomerization over bifunctional zeolite catalysts depend on the size and structure of the zeolites used. This reaction has been developed as a test reaction to characterize zeolite structures (17-19). 

Sai Prasad, P.S., Bae, J.W., Kang, S.H., Lee, Y.J., Jtm, K.W., 2008. Single-step synthesis of DME from syngas on Cu-ZnO-Al203/zeolite bifunctional catalysts the superiority of ferrierite over the other zeolites. Fuel Processing and Technology 89,1281-1286. 

Hydroisomerization of n-hexadecane on Pt/HBEA bifunctional catalysts effect of the zeolite crystallites size on the reaction scheme. 

The transformation of n-hexadecane was carried out in a fixed-bed reactor at 220°C under a 30 bar total pressure on bifunctional Pt-exchanged HBEA catalysts differing only by the zeolite crystallites size. The activities of the catalysts and especially the reaction scheme depended strongly on the crystallites size. Monobranched isomers were the only primary reaction products formed with the smallest crystallites, while cracking was the main reaction observed with the biggest crystallites. This was explained in terms of number of zeolite acidic sites encountered by the olefinic intermediates between two platinum particles. 

The hydroisomerization of heavy linear alkanes is of a great interest in petroleum industry. Indeed, the transformation of long chain n-alkanes into branched alkanes allows to improve the low temperature performances of diesel or lubricating oils [1-3]. On bifunctional Pt-exchanged zeolite catalysts, n-CK, transformed into monobranched isomers, multibranched isomers and cracking products [4], The HBEA zeolite based catalyst was more selective for isomerization than those containing MCM-22 or HZSM-5 zeolites [4], This was explained on one hand by a rapid diffusion of the reaction intermediates inside the large HBEA channels, and on the other hand by the very small crystallites size of this zeolite (0.02 pm). 

The objective of this work is to determine the influence of the porous structure (size and shape) and acidity (number and strength of the acid sites) on isomerization selectivity during the conversion of ethylbenzene on bifunctional catalysts PLAI2O3/ 10 MR zeolite. The transformation of EB was carried out on intimate mixtures of Pt/Al203 (PtA) and 10 MR zeolites (ZSM-5, ZSM-22, Ferrierite, EU-1) catalysts and compared to Mordenite reference catalyst activity. 

Fig. 13. Uniform bifunctional platinum-loaded zeolite catalyst. Large white dots (Pt) are 0.5 nm in diameter.

Kubica et al45 also investigated the effect of platinum-modified zeolites on the decalin reaction. They found that the addition of Pt enhances the catalyst activity. The initial isomerization was increased 3 times, which can be interpreted in terms of a change in the reaction initiation. In addition to initiation by a PC step over Bronsted acid sites, as proposed for H-form zeolites, a bifunctional initiation path... 

There are several examples of one-pot reactions with bifunctional catalysts. Thus, using a bifunctional Ru/HY catalyst, water solutions of corn starch (25 wt.%) have been hydrolyzed on acidic sites of the Y-type zeolite, and glucose formed transiently was hydrogenated on ruthenium to a mixture of sorbitol (96%), mannitol (1%), and xylitol (2%) [68]. Similarly a one-pot process for the hydrolysis and hydrogenation of inulin to sorbitol and mannitol has been achieved with Ru/C catalysts where the carbon support was preoxidized to generate acidic sites [69]. Ribeiro and Schuchardt [70] have succeeded in converting fructose into furan-2,5-dicarboxylic acid with 99% selectivity at 72% conversion in a one-pot reaction... 

The rich variety of active sites that can be present in zeolites (i) protonic acidic sites, which catalyze acid reactions (ii) Lewis-acid sites, which often act in association with basic sites (acid-base catalysis) (iii) basic sites (iv) redox sites, incorporated either in the zeolite framework (e.g., Ti of titanosHicates) or in the channels or cages (e.g., Pt clusters, metal complexes). Moreover, redox and acidic or basic sites can act in a concerted way for catalyzing bifunctional processes. 

After a short description of the main features of zeolites, the significant contribution of zeolite catalysts in green chemistry will be shown in examples of commercial or the potential processes of refining, petrochemicals, and fine chemicals involving acid or metal acid bifunctional catalysts. 

Noble metals (e.g., Pt) can be introduced within the micropores of zeolites by exchange with a complex cation (e.g., Pt(NH3)4 ) followed by calcination and reduction. This mode of introduction generally leads to very small clusters of Pt (high Pt dispersion) located within the micropores. Pt supported on acid zeolites are used as bifunctional catalysts in many commercial processes. The desired transformations involve a series of catalytic and diffusion (D) steps, as shown in n-hexane isomerization over Pt acidic zeolite (Equation 12.1). 

Under the operating conditions, the reaction intermediates (w-hexenes and i-hexenes in n-hexane isomerization) are thermodynamically very adverse, hence appear only as traces in the products. These intermediates (which are generally olefinic) are highly reactive in acid catalysis, which explains that the rates of bifunctional catalysis transformations are relatively high. The activity, stability, and selectivity of bifunctional zeolite catalysts depend mainly on three parameters the zeolite pore structure, the balance between hydrogenating and acid functions, and their intimacy. In most of the commercial processes, the balance is in favor of the hydrogenation function, that is, the transformations are limited by the acid function. 

One-Pot Multistep Synthesis of Ketones on Bifunctional Zeolite Catalysts. One-pot multistep reactions constitute an elegant and efficient way to decrease the number of chemical and separation steps, hence, to develop greener synthesis processes. Bifunctional metal-acidic or metal-basic zeolite catalysts, which can be prepared easily with the desired properties (e.g., distribution of the... 

In addition to this, solid acid catalysts can also be used in the hydroisomerization cracking of heavy paraffins, or as co-catalysts in Fischer-Tropsch processes. In the first case, it could also be possible to transform inexpensive refinery cuts with a low octane number (heavy paraffins, n-Cg 20) to fuel-grade gasoline (C4-C7) using bifunctional metal/acid catalysts. In the last case, by combining zeolites with platinum-promoted tungstate modified zirconia, hybrid catalysts provide a promising way to obtain clean synthetic liquid fuels from coal or natural gas. 

The dehydroaromatization of light alkane feeds (methane to butanes) into aromatics has come into prominence as a method of converting the unreactive light paraffins into useful chemical precursors. In many of the world s markets, light alkanes are very undesired off-gasses which can not be used other than as fuel. To accomplish this difficult transformation, catalysts typically are bifunctional, containing a dehydrogenating component such as Pt, Ga, Zn or Mo with an acidic zeolite. 

Soualah, A., Lemberton, J.L., Pinard, L., Chater, M., Magnoux, P., and Moljord, K. (2008) Hydroisomerization of long-chain n-alkanes on bifunctional Pt/zeolite catalysts effect of the zeolite strucmre on the product selectivity and on the reaction mechanism. Appl. Catal. A., 336, 23-28. 

Dewaxing is the final example of a reaction illustrated here with possibly multiple restricted transition state shape selectivity effects. Bifunctional zeolitic catalysts... 

Octadecane hydroprocessing behavior of Pt-containing bifunctional catalysts with TON and MTT framework types was compared, as illustrated in Figure 13.31 [28]. While the two zeolitic catalysts showed similar activities, the selectivity vs conversion performances were different. At any given conversion, the selectivity to dibranched isomers was lower and the selectivity to mono-branched isomers... 

Zeolite crystal size can be a critical performance parameter in case of reactions with intracrystalline diffusion limitations. Minimizing diffusion limitations is possible through use of nano-zeolites. However, it should be noted that, due to the high ratio of external to internal surface area nano-zeolites may enhance reactions that are catalyzed in the pore mouths relative to reactions for which the transition states are within the zeolite channels. A 1.0 (xm spherical zeolite crystal has an external surface area of approximately 3 m /g, no more than about 1% of the BET surface area typically measured for zeolites. However, if the crystal diameter were to be reduced to 0.1 (xm, then the external surface area becomes closer to about 10% of the BET surface area [41]. For example, the increased 1,2-DMCP 1,3-DMCP ratio observed with decreased crystallite size over bifunctional SAPO-11 catalyst during methylcyclohexane ring contraction was attributed to the increased role of the external surface in promoting non-shape selective reactions [65]. 

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