Vulcan Carbon black

Figure 2 Nitrogen as-plots on samples of carbon cloth. Ungraphitized Vulcan carbon black used as the non-porous reference adsorbent.

Elastomers are cross-linked macromolecules above the glass-transition temperature. They are entropy elastic and free of viscous flow. For most applications, the rubber is blended with filler material such as silicates and carbon black before vulcanization. Carbon black is an active filler which introduces physical cross-links of macromolecular chains in addition to the chemical cross-links formed during the vulcanization process. The chemical cross-link density is temperature independent, while the strength of the physical cross-links varies with temperature. 

Figure 14.6 (a) Structure of Vulcan carbon black particle... 

Vulcan carbon black powder and granule Cabot... 

In the electrodes for PAFC, the Vulcan XC-72 carbon black is most widely used catalyst support material [95]. The oxidation of Vulcan carbon black in the presence of phosphoric acid at 191 °C showed that the disordered central part of carbon particles was oxidized while the outer crystalline part remained intact [96]. Among the attempts to improve the oxidation resistance of Vulcan carbon black, the most widely used method is the heat treatment which increases the level of graphitization on the carbon surface [97]. The heat treatment of Vulcan carbon black at the temperature of 2200 °C which reduced the surface area of Vulcan from 240 to 80 m /g improved oxidation resistance more than twofold [98, 99]. Other highly graphitic carbon materials such as CNT [100] and graphene [101] have been used as support materials because of their high surface area and electrical conductivity. When selecting the carbonsupport material, the oxidation resistance is the critical property for carbon supports to enhance the durability of HT-PEMFC MEAs however, the surface area, shape, and size of support material should also be considered to achieve the desired dispersion of Pt particles as well as the pore structure within the catalyst layer. 

Nitrile Rubber. Vulcanized mbber sheets of NBR and montmorillonite clay intercalated with Hycar ATBN, a butadiene acrylonitrile copolymer have been synthesized (36). These mbber hybrids show enhanced reinforcement (up to four times as large) relative to both carbon black-reinforced and pure NBR. Additionally, these hybrids are more easily processed than carbon black-filled mbbers. 

The NO nitrosating agents present in the atmosphere are often due to air poUution. High surface area fillers such as carbon black absorb NO and Hberate it during the vulcanization process. Of course, this is the process where NO is most likely to be in contact with the various accelerators. 

Rubber. The mbber industry consumes finely ground metallic selenium and Selenac (selenium diethyl dithiocarbamate, R. T. Vanderbilt). Both are used with natural mbber and styrene—butadiene mbber (SBR) to increase the rate of vulcanization and improve the aging and mechanical properties of sulfudess and low sulfur stocks. Selenac is also used as an accelerator in butyl mbber and as an activator for other types of accelerators, eg, thiazoles (see Rubber chemicals). Selenium compounds are useflil as antioxidants (qv), uv stabilizers, (qv), bonding agents, carbon black activators, and polymerization additives. Selenac improves the adhesion of polyester fibers to mbber. 

In addition to combined hydrogen and oxygen, carbon blacks may contain as much as 1.2% combined sulfur resulting from the sulfur content of the aromatic feedstock that contains thiophenes, mercaptans, and sulfides. The combined sulfur appears to be inert and does not contribute to sulfur cross-linking during the vulcanization of mbber compounds. 

The ash content of furnace blacks is normally a few tenths of a percent but in some products may be as high as one percent. The chief sources of ash are the water used to quench the hot black from the reactors during manufacture and for wet pelletizing the black. The hardness of the water, and the amount used determines the ash content of the products. The ash consists principally of the salts and oxides of calcium, magnesium, and sodium and accounts for the basic pH (8—10) commonly found in furnace blacks. In some products potassium, in small amounts, is present in the ash content. Potassium salts are used in most carbon black manufacture to control stmcture and mbber vulcanizate modulus (22). The basic mineral salts and oxides have a slight accelerating effect on the vulcanization reaction in mbber. 

Fig. 14. Electron micrographs of electrically conductive grades of carbon black where (a) is Vulcan XC-72 (Cabot) (100, OOOx ) and (b) is Vulcan P (Cabot)...

The Hquid polymer is then compounded with metal oxides or peroxides, as weU as fillers (carbon black) and can undergo cold vulcanization, ie, chain extension and cross-linking iato a soHd matrix. It is largely used as a sealant and gasket material for wiadows, automobile wiadshields, etc. 

A thin layer of a mix of natural rubber, sulfur, precipitated silica, water, and some additives, such as carbon black and vulcanizing agents, is extruded on a paper support belt, calendered, and vulcanized as a roll in an autoclave under elevated pressure and temperature ( 180 °C). A modi-... 

Vulcanization was carried out in one and two stages with and without carbon black. In one-stage vulcanization, all the ingredients were mixed and the compound was vulcanized in the mold for optimum cure time as shown by Monsanto rheometer curves. In the two-stage vulcanization process, all the ingredients except XNBR were mixed and heated for a short time, followed by mixing with required amount of XNBR and heating for rest of the time required for optimum vulcanization. 

The specimen was prepared by the following method. After mixing HAF carbon black (50 phr) with natural rubber (NR) in a laboratory mixer, carbon gel was extracted from unvulcanized mixture as an insoluble material for toluene for 48 h at room temperamre and dried in a vacuum oven for 24 h at 70°C. We made the specimen as a thin sheet of the carbon gel (including carbon black) by pressing the extracted carbon gel at 90°C. The cured specimen was given by adding sulfur (1.5 phr) to the unvulcanized mixture and vulcanized for 30 min at 145°C. The dynamic viscoelastic measurement was performed with Rheometer under the condition of 0.1% strain and 15 Hz over temperatures. 

We prepared a strip-type specimen (100 X 50 X 2 mm) from the rubber sheet of SBR filled with HAH carbon black (50 phr), vulcanized for 30 min at 155°C. On the specimen, a slit of different lengths (si = 30 mm, S2 = 20 mm, S3= 10 mm) parallel to the extension direction and a notch of different lengths (2 or 5 mm) at the center of the side surface of the specimen perpendicular to the extension direction were made by razor-cutting (see the inserted figure in Figure 18.14). The distance 8 between slits and between the slit Si and the tip of notch was 1 and 3 mm, respectively. The no-slit specimen means that it only includes a notch, without slits. 

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