Vinyl acetate acetylene—derived

The commercial process for the production of vinyl acetate monomer (VAM) has evolved over the years. In the 1930s, Wacker developed a process based upon the gas-phase conversion of acetylene and acetic acid over a zinc acetate carbon-supported catalyst. This chemistry and process eventually gave way in the late 1960s to a more economically favorable gas-phase conversion of ethylene and acetic acid over a palladium-based silica-supported catalyst. Today, most of the world s vinyl acetate is derived from the ethylene-based process. The end uses of vinyl acetate are diverse and range from die protective laminate film used in automotive safety glass to polymer-based paints and adhesives. 

Calcium carbide has been used in steel production to lower sulfur emissions when coke with high sulfur content is used. The principal use of carbide remains hydrolysis for acetylene (C2H2) production. Acetylene is widely used as a welding gas, and is also a versatile intermediate for the synthesis of many organic chemicals. Approximately 450,000 t of acetylene were used aimuaHy in the early 1960s for the production of such chemicals as acrylonitrile, acrylates, chlorinated solvents, chloroprene, vinyl acetate, and vinyl chloride. Since then, petroleum-derived olefins have replaced acetylene in these uses. 

Vinyl ethers are prepared in a solution process at 150—200°C with alkaH metal hydroxide catalysts (32—34), although a vapor-phase process has been reported (35). A wide variety of vinyl ethers are produced commercially. Vinyl acetate has been manufactured from acetic acid and acetylene in a vapor-phase process using zinc acetate catalyst (36,37), but ethylene is the currently preferred raw material. Vinyl derivatives of amines, amides, and mercaptans can be made similarly. A/-Vinyl-2-pyrroHdinone is a commercially important monomer prepared by vinylation of 2-pyrroHdinone using a base catalyst. 

Vinyl acetate (ethenyl acetate) is produced in the vapor-phase reaction at 180—200°C of acetylene and acetic acid over a cadmium, 2inc, or mercury acetate catalyst. However, the palladium-cataly2ed reaction of ethylene and acetic acid has displaced most of the commercial acetylene-based units (see Acetylene-DERIVED chemicals Vinyl polymers). Current production is dependent on the use of low cost by-product acetylene from ethylene plants or from low cost hydrocarbon feeds. 

Process Economics Program Report SRI International. Menlo Park, CA, Isocyanates IE, Propylene Oxide 2E, Vinyl Chloride 5D, Terephthalic Acid and Dimethyl Terephthalate 9E, Phenol 22C, Xylene Separation 25C, BTX, Aromatics 30A, o-Xylene 34 A, m-Xylene 25 A, p-Xylene 93-3-4, Ethylbenzene/Styrene 33C, Phthalic Anhydride 34B, Glycerine and Intermediates 58, Aniline and Derivatives 76C, Bisphenol A and Phosgene 81, C1 Chlorinated Hydrocarbons 126, Chlorinated Solvent 48, Chlorofluorocarbon Alternatives 201, Reforming for BTX 129, Aromatics Processes 182 A, Propylene Oxide Derivatives 198, Acetaldehyde 24 A2, 91-1-3, Acetic Acid 37 B, Acetylene 16A, Adipic Acid 3 B, Ammonia 44 A, Caprolactam 7 C, Carbon Disulfide 171 A, Cumene 92-3-4, 22 B, 219, MDA 1 D, Ethanol 53 A, 85-2-4, Ethylene Dichloride/Vinyl Chloride 5 C, Formaldehyde 23 A, Hexamethylenediamine (HMDA) 31 B, Hydrogen Cyanide 76-3-4, Maleic Anhydride 46 C, Methane (Natural Gas) 191, Synthesis Gas 146, 148, 191 A, Methanol 148, 43 B, 93-2-2, Methyl Methacrylate 11 D, Nylon 6-41 B, Nylon 6,6-54 B, Ethylene/Propylene 29 A, Urea 56 A, Vinyl Acetate 15 A. 

Nitrile, azo, and nitroso groups, and even the oxygen molecule, take part in such reactions, and acetylenic triple bonds in particular confer reactivity as philodiene. As for dienes, so for philodienes the reactivity depends on the constitution. Activating groups particularly favor addition. The most reactive components include <%,/ -unsaturated carbonyl compounds such as acrolein, acrylic acid, maleic acid and its anhydride, acetylenedicarboxylic acid, p-benzo-quinone and cinnamaldehyde, as well as saturated nitriles and <%,/ -unsaturated nitro compounds. Tetracyanoethylene also reacts with dienes.41,42 Conjugation of the double bond to an active group is not absolutely essential for a philodiene, for dienes add under certain conditions also to philodienes with isolated double bonds examples of the latter type are vinyl esters and vinyl-acetic acid. Ketenes do not undergo the Diels-Alder reaction with dienes, but instead yield cyclobutanone derivatives 43,44... 

By altering the reaction conditions, a preponderance of either product may be produced as desired. Vinyl acetate, which is used for making polymers, and ethylidene diacetate, which is an intermediate for the manufacture of acetic anhydride, are produced on a large scale. The reaction may be applied to other carboxylic adds and acetylene derivatives. Strong acids, such as sulfuric, methane di- and trisulfonic, and phosphoric acids, are catalysts. They may be used in conjunction with mercury salts. Other catalysts which have been disclosed for the reaction include boron trifiuoride and the salts of various metals, such as zinc silicate, zinc acetate, and mercuric phosphate. The addition may be effected in the vapor phase... 

Ethylene from cracking of the alkane gas mixtures or the naphtha fraction can be directly polymerized or converted into useful monomers. (Alternatively, the ethane fraction in natural gas can also be converted to ethylene for that purpose). These include ethylene oxide (which in turn can be used to make ethylene glycol), vinyl acetate, and vinyl chloride. The same is true of the propylene fi action, which can be converted into vinyl chloride and to ethyl benzene (used to make styrene). The catalytic reformate has a high aromatic fi action, usually referred to as BTX because it is rich in benzene, toluene, and xylene, that provides key raw materials for the synthesis of aromatic polymers. These include p-xylene for polyesters, o-xylene for phthalic anhydride, and benzene for the manufacture of styrene and polystyrene. When coal is used as the feedstock, it can be converted into water gas (carbon monoxide and hydrogen), which can in turn be used as a raw material in monomer synthesis. Alternatively, acetylene derived from the coal via the carbide route can also be used to synthesize the monomers. Commonly used feedstock and a simplified diagram of the possible conversion routes to the common plastics are shown in Figure 2.1. 

Phosphine complexes of nickel are used as catalysts in the hydrosilylation of olefins with functional groups, such as vinyl acetate, acrylonitrile, and methylacrylate, as well as in the hydrosilylation of acetylene derivatives. 

The majority of preparative methods which have been used for obtaining cyclopropane derivatives involve carbene addition to an olefmic bond, if acetylenes are used in the reaction, cyclopropenes are obtained. Heteroatom-substituted or vinyl cydopropanes come from alkenyl bromides or enol acetates (A. de Meijere, 1979 E. J. Corey, 1975 B E. Wenkert, 1970 A). The carbenes needed for cyclopropane syntheses can be obtained in situ by a-elimination of hydrogen halides with strong bases (R. Kdstcr, 1971 E.J. Corey, 1975 B), by copper catalyzed decomposition of diazo compounds (E. Wenkert, 1970 A S.D. Burke, 1979 N.J. Turro, 1966), or by reductive elimination of iodine from gem-diiodides (J. Nishimura, 1969 D. Wen-disch, 1971 J.M. Denis, 1972 H.E. Simmons, 1973 C. Girard, 1974),... 

Many such activated acyl derivatives have been developed, and the field has been reviewed [7-9]. The most commonly used irreversible acyl donors are various types of vinyl esters. During the acylation of the enzyme, vinyl alcohols are liberated, which rapidly tautomerize to non-nucleophilic carbonyl compounds (Scheme 4.5). The acyl-enzyme then reacts with the racemic nucleophile (e.g., an alcohol or amine). Many vinyl esters and isopropenyl acetate are commercially available, and others can be made from vinyl and isopropenyl acetate by Lewis acid- or palladium-catalyzed reactions with acids [10-12] or from transition metal-catalyzed additions to acetylenes [13-15]. If ethoxyacetylene is used in such reactions, R1 in the resulting acyl donor will be OEt (Scheme 4.5), and hence the end product from the acyl donor leaving group will be the innocuous ethyl acetate [16]. Other frequently used acylation agents that act as more or less irreversible acyl donors are the easily prepared 2,2,2-trifluoro- and 2,2,2-trichloro-ethyl esters [17-23]. Less frequently used are oxime esters and cyanomethyl ester [7]. S-ethyl thioesters such as the thiooctanoate has also been used, and here the ethanethiol formed is allowed to evaporate to displace the equilibrium [24, 25]. Some anhydrides can also serve as irreversible acyl donors. 

In their work they took advantage of the previously reported syntheses of C-alkenyl- and C-alkynyl-/3-D-glycosides by Kishi [30] and Sinay [31], using vinyl dibromide 2 easily prepared in two steps from glucose derivative 1. Conversion of dibromide 2 to the acetylenic lithium reagent with BuLi, followed by treatment with glucop3ranolactone 3 leads to hemi-acetal 4 in a high yield. Stereospecific reduction of 4 by hydride delivery on the a-face of... 

Both boron and aluminium hydrides react with acetylenes by cis-addition, forming vinyl derivatives, which form c -olefins when treated with acetic acid ... 

The sulphenic acids produced on thermal rearrangement of penicillin sulphoxides have been trapped by a variety of reagents, including thiols and acetylene and olefin derivatives such as norbomadiene, keten dimer, vinyl ethers, keten acetals, and acetylenedicarboxylates. Removal of the nitrogen substituent of the resulting 2-azetidinones, e.g. (98 c,v), was achieved by addition of diazomethane to the olefin followed by base treatment or reduction of the intermediate pyrazoline (99). ... 

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