Use of Catalyst

Inorganic bromides have been termed catalysts in indirect oxidations —those in which the solution is treated with chlorine or oxidized electrolyt-ically in this type of reaction the bromide is converted to free bromine and then reconverted into bromide. 

---

Direct splitting requires temperatures above 977°C. Yields of around 30% at 1127°C are possible by equiUbrium. The use of catalysts to promote the reaction can lower the temperature to around the 327—727°C range. A number of transition metal sulfides and disulfides are being studied as potential catalysts (185). Thermal decomposition of H2S at 1130°C over a Pt—Co catalyst with about 25% H2 recovery has been studied. 

Polymerization. Thermal polymerization or curing of an ink film at elevated temperatures can foUow many different chemical paths. Condensation and cross-linking reactions may be accompHshed with or without the use of catalysts. However, this method of drying generally has not been widely used for printing inks, except those used for metal and glass decoration, and some clear coatings. 

Carbon Dioxide and Carbon DisulUde. Propylene oxide and carbon dioxide react ia the presence of tertiary amine, quaternary ammonium haUdes, or calcium or magnesium haUde catalysts to produce propylene carbonate (52). Use of catalysts derived from diethyUiac results ia polycarbonates (53). 

Phenols. Phenols are unreactive toward chloroformates at room temperature and at elevated temperatures the yields of carbonates are relatively poor (< 10%) in the absence of catalysis. Many catalysts have been claimed in the patent Hterature that lead to high yields of carbonates from phenol and chloroformates. The use of catalyst is even more essential in the reaction of phenols and aryl chloroformates. Among the catalysts claimed are amphoteric metals or thek haUdes (16), magnesium haUdes (17), magnesium or manganese (18), secondary or tertiary amines such as imidazole (19), pyridine, quinoline, picoline (20—22), heterocycHc basic compounds (23) and carbonamides, thiocarbonamides, phosphoroamides, and sulfonamides (24). 

A number of process improvements have been described, and iaclude the use of white mineral oil having a boiling range of 300—400°C (60) or the use of a mixture of cresols (61). These materials act to reduce the reaction mixture s viscosity, thus improving mixing. Higher sebacic acid yields are claimed by the use of catalysts such as barium salts (62), cadmium salts (63), lead oxide, and salts (64). 

However, this method is appHed only when esterification cannot be effected by the usual acid—alcohol reaction because of the higher cost of the anhydrides. The production of cellulose acetate (see Fibers, cellulose esters), phenyl acetate (used in acetaminophen production), and aspirin (acetylsahcyhc acid) (see Salicylic acid) are examples of the large-scale use of acetic anhydride. The speed of acylation is greatiy increased by the use of catalysts (68) such as sulfuric acid, perchloric acid, trifluoroacetic acid, phosphoms pentoxide, 2inc chloride, ferric chloride, sodium acetate, and tertiary amines, eg, 4-dimethylaminopyridine. 

Unless great care is taken in control of phenol/acetone ratios, reaction conditions and the use of catalysts, a number of undesirable by-products may be obtained such as the o-,p- and o-,o- isomers of bis-phenol A and certain chroman-type structures. Although tolerable when the bis-phenol A is used in epoxy resins, these have adverse effects on both physical properties and the colour of polycarbonate resins. 

Modify the FCCU to allow the use of catalyst fines - Some FCCUs can be modified to recycle some of the catalyst fines generated. 

The use of catalysts for a Diels-Alder reaction is often not necessary, since in many cases the product is obtained in high yield in a reasonable reaction time. In order to increase the regioselectivity and stereoselectivity (e.g. to obtain a particular endo- or exo-product), Lewis acids as catalysts (e.g. TiCU, AICI3, BF3-etherate) have been successfully employed." The usefulness of strong Lewis acids as catalysts may however be limited, because they may also catalyze polymerization reactions of the reactants. Chiral Lewis acid catalysts are used for catalytic enantioselective Diels-Alder reactions. ... 

Platinum and rhodium sulfided catalysts are very effective for reductive alkylation. They are more resistant to poisoning than are nonsulfided catalysts, have little tendency to reduce the carbonyl to an alcohol, and are effective for avoidance of dehydrohalogenation in reductive alkylation of chloronitroaromatics and chloroanilines (14,15). Sulfided catalysts are very much less active than nonsulfided and require, for economical use, elevated temperatures and pressures (300-2(KX) psig, 50-l80 C). Most industrial reductive alkylations, regardless of catalyst, are used at elevated temperatures and pressures to maximize space-time yields and for most economical use of catalysts. 

Increasing use of catalyst additives to reduce gaseous emissions and to maximize light olefins. 

Serious research in catalytic reduction of automotive exhaust was begun in 1949 by Eugene Houdry, who developed mufflers for fork lift trucks used in confined spaces such as mines and warehouses (18). One of the supports used was the monolith—porcelain rods covered with films of alumina, on which platinum was deposited. California enacted laws in 1959 and 1960 on air quality and motor vehicle emission standards, which would be operative when at least two devices were developed that could meet the requirements. This gave the impetus for a greater effort in automotive catalysis research (19). Catalyst developments and fleet tests involved the partnership of catalyst manufacturers and muffler manufacturers. Three of these teams were certified by the California Motor Vehicle Pollution Control Board in 1964-65 American Cyanamid and Walker, W. R. Grace and Norris-Thermador, and Universal Oil Products and Arvin. At the same time, Detroit announced that engine modifications by lean carburation and secondary air injection enabled them to meet the California standard without the use of catalysts. This then delayed the use of catalysts in automobiles. 

Ethylene Oxide, H2COCH2 Acetylides, Fe, Sn, Organic Acids, Amines, Al oxides OH- Ions Ammonia, H, HCN > Ambient > 30 Inhibitor—Phenothiazine, Keep temp below 30° avoid active catalysts. No sparks Activation >445 =19.7 <445°=36.4 429 Use of catalysts— Fe, Sn, Organic Acids and Ammonia... 

Process efficiency, e.g. by material recycling into the process where possible, use of catalytic pathways use of catalysts that can be regenerated/ recycled rational use of energy, and reduction of the mrmber of intermediate steps. 

The addition of allcenes to alkenes can also be accomplished by bases as well as by the use of catalyst systems consisting of nickel complexes and alkylaluminum compounds (known as Ziegler catalysts), rhodium catalysts, and other transition metal catalysts, including iron. These and similar catalysts also catalyze the 1,4 addition of alkenes to conjugated dienes, for example. 

Photons are very clean reagents, leaving no residues. A photo-initiated process therefore has potential advantages even when compared to reactions initiated by the use of catalysts. Such processes may use fewer raw materials compared to non-photochemical alternatives, e.g. comparison of photo- and radical-initiated halogenation reactions. 

---