Natural Rubber-Thermoplastic Blends

Table 6. Typical Properties of Hard Blends of Thermoplastic Natural Rubber...

As natural rubber is a product of nature, its properties are determined by the biochemical pathway by which the polymer is synthesized in the plant. In the case of natural rubber the polymerization process cannot be tailored like that of synthetic rubbers. The only option to modify natural rubber is after it has been harvested from the tree. The important modified forms of natural rubber include hydrogenated natural rubber, chlorinated natural rubber, hydro-halogenated natural rubber, cyclized natural rubber, depolymerised liquid natural rubber, resin modified natural rubber, poly(methyl methacrylate) grafted natural rubber, poly(styrene) grafted natural rubber, and epoxidized natural rubber [33,34]. Thermoplastic natural rubber prepared by blending natural rubber and PP is considered as a physically modified form of natural rubber. 

A.W.M. Kahar, H. Ismail, N. Othman. Effects of polyethylene-grafted maleic anhydride as a compatibilizer on the morphology and tensile properties of (thermoplastic tapioca starch)/ (high-density polyethylene)/(natural rubber) blends... 

Nakason, C., Panklieng, Y., and Kamesamman, A. 2004. Rheological and thermal properties of thermoplastic natural rubbers based on poly (methyl methacrylate)/epoxidized-natural-rubber blends. Journal of Applied Polymer Science 92(6) 3561-3572. 

Nakason, C., Tobprakhon, A., and Kaesaman, A. 2005. Thermoplastic vulcanizates based on poly(methyl methacrylate) /epoxidized natural rubber blends Mechanical, thermal, and morphological properties. Journal of Applied Polymer Science 98 3) 1251-1261. 

Thermoplastic elastomer (TPE) blends have been broadly studied as a new class of materials. TPEs offer various advantages and require no state-of-the-art processing machinery, while scrap and rejects are recyclable. Blends can be homogeneous, phase separated or both. TPEs are multi-phase polymer systems consisting of hard and soft domains that can be copolymers or mechanical blends. This phase separation leads to materials having unique and viable commercial physical properties. TPEs exhibit the thermoplastic characteristics of the hard thermoplastic phase, and resilience as a result of the rubbery domains. TPEs based on natural rubber (NR) and thermoplastic blends are known as thermoplastic natural rubber (TPNR) blends. There are two types of TPNR, namely thermoplastic polyolefin (TPO) and thermoplastic vulcanizate (TPV).3... 

Volume 1 of this book is comprised of 25 chapters, and discusses the different types of natural rubber based blends and IPNs. The first seven chapters discuss the general aspects of natural rubber blends like their miscibility, manufacturing methods, production and morphology development. The next ten chapters describe exclusively the properties of natural rubber blends with different polymers like thermoplastic, acrylic plastic, block or graft copolymers, etc. Chapter 18 deals entirely with clay reinforcement in natural rubber blends. Chapters 19 to 23 explain the major techniques used for characterizing various natural rubber based blends. The final two chapters give a brief explanation of life cycle analysis and the application of natural rubber based blends and IPNs. 

One of the important families of blended TPEs is thermoplastic natural rubber (TPNR), based primarily on polyolefin and natural rubber (NR). TPNR blends have attracted much attention due to their ease of processability and a broad spectrum of properties available at a competitive price. The TPNR system consists of multi-phases of hard and soft domains from blending thermoplastics with NR. Generally, TPNR is prepared with various type of polyolefin, such as PP, LDPE, LLDPE and HDPE. TPNR is usually prepared by a melt mixing process using an internal mixer or twin-screw extruder. It presents a wide range of useful properties, excellent processing abilities, and can be produced at moderate cost. 

Development of TPEs with various types of elastomers and polyolefins has been extensively reported by many researchers. Ethylene-propylene-diene monomer (EPDM) or its modified form is used as the elastomer in most polyolefin TPEs. Natural rubber (NR) and thermoplastic blends have become an area of interest only recently. These materials are known as thermoplastic natural rubber (TPNR). The development of TPNR was principally based on the criteria set by EPDM blends with thermoplastics. Two types are known, one belonging to the TPO class and the other belonging to the TPV class. 

Acrylate polymers are often used in many applications that require good optical properties. However, they are unsuitable for use in the automotive industry because of their brittle characteristics. Thus, when natural rubber is blended with poly(methyl methacrylate), there is a big improvement in the elasticity of the brittle acrylate polymers. It is of interest that thermoplastic natural rubbers are relatively new products in the rubber industry and are fastgrowing items in the polymer market. The acrylate polymers blended with natural rubber can improve various properties of both the natural rubber and the acrylate polymers such as elasticity, adhesion, processability properties, and transparency. These materials are known for their excellent processability, characteristic of acrylate polymers, and their elasticity property provided by natural rubber, thus they exhibit the typical properties of elastomeric materials and can be processed with thermoplastic processing equipment used to prepare acrylate polymers. Many of their interesting properties have been widely developed for several industrial applications such as in the automotive industry, household appliances, medical devices, electrical cables, and headphone cables. ... 

Natural rubber based-blends and IPNs have been developed to improve the physical and chemical properties of conventional natural rubber for applications in many industrial products. They can provide different materials that express various improved properties by blending with several types of polymer such as thermoplastics, thermosets, synthetic rubbers, and biopolymers, and may also adding some compatibilizers. However, the level of these blends also directly affects their mechanical and viscoelastic properties. The mechanical properties of these polymer blended materials can be determined by several mechanical instruments such as tensile machine and Shore durometer. In addition, the viscoelastic properties can mostly be determined by some thermal analyser such as dynamic mechanical thermal analysis and dynamic mechanical analysis to provide the glass transition temperature values of polymer blends. For most of these natural rubber blends and IPNs, increasing the level of polymer and compatibilizer blends resulted in an increase of the mechanical properties until reached an optimum level, and then their values decreased. On the other hand, the viscoelastic behaviours mainly depended on the intermolecular forces of each material blend that can be used to investigate the miscibility of them. Therefore, the natural rubber blends and IPNs with different components should be specifically investigated in their mechanical and viscoelastic properties to obtain the optimum blended materials for use in several applications. 

In addition to the somewhat sophisticated triblock thermoplastic elastomers described above, mention should be made of another group of thermoplastic diene rubbers. These are physical blends of polypropylene with a diene rubber such as natural rubber. These may be considered as being an extension to the concept of thermoplastic polyolefin rubbers discussed in Section 11.9.1 and although extensive experimental work has been carried out with these materials they do not yet appear to have established themselves commercially. 

Plastics, such as PE, PP, polystyrene (PS), polyester, and nylon, etc., and elastomers such as natural rubber, EPDM, butyl rubber, NR, and styrene butadiene rubber (SBR), etc., are usually used as blend components in making thermoplastic elastomers. Such blends have certain advantages over the other type of TPEs. The desired properties are achieved by suitable elasto-mers/plastic selection and their proportion in the blend. 

Handbook of elastomers , A.K. Bhowmick and H.L. Stephens Marcel Dekker (1988) Series Plastics Engineering, Volume 19 ISBN 0824778006. This handbook systematically addresses the manufacturing techniques, properties, processing, and applications of rubbers and rubber-like materials. The Handbook of Elastomers provides authoritative information on natural rubbers, synthetic rubbers, liquid rubbers, powdered rubbers, rubber blends, thermoplastic elastomers, and rubber-based composites— offering solutions to many practical problems encountered with rubber materials. 

Chattopadhyay S., Chaki T.K., and Bhowmick A.K., New thermoplastic elastomers from poly(ethyle-neoctene) (engage), poly(ethylene-vinyl acetate) and low-density polyethylene by electron beam technology structural characterization and mechanical properties. Rubber Chem. TechnoL, 74, 815, 2001. Roy Choudhury N. and Dutta N.K., Thermoplastic elastomeric natural rubber-polypropylene blends with reference to interaction between the components. Advances in Polymer Blends and Alloys Technology, Vol. 5 (K. Finlayson, ed.), Technomic Publishers, Pensylvania, 1994, 161. 

Roy Choudhury N., De P.P., and Bhowmick A.K., Thermoplastic elastomeric natural rubber-polyolefin blends. Thermoplastic Elastomers from Rubber Plastic Blend (De S.K. and Bhowmick A.K., eds.), Ellis Horwood, London, 1990, 11. 

Roy Choudhury N. and Bhowmick A.K., Compatibilization of natural rubber-polyolefin thermoplastic elastomeric blends by phase modification, J. Appl. Polym. Sci., 30, 1091, 1989. 

Choudhury N.R., Chaki T.K., Dutta A., and Bhowmick A.K. Thermal, x-ray and d3mamic mechanical properties of thermoplastic elastomeric natural rubber-polyethylene blends. Polymer, 30, 2047, 1989. Marasch M.J., TPU s Growth from versatility, 53rd Annual Tech. Conference, Antech 95 4088, Boston, May 7-11, 1995. 

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