Textile fibers phenolic

Phenol was originally recovered during the coking of coal, essentially being a by-product. Eventually, commercial routes were developed based on benzene (from coal or petroleum) for example, sulfonation of benzene to ben-zenesulfonic acid followed by reaction with water to phenol plus regenerated sulfuric acid. Phenol is used to make plastics (phenol-formaldehyde and epoxy resins) and textile fibers (nylon). Phenol is also used in solution as a general disinfectant for cleaning toilets, stables, floors, drains, etc. and is used both internally and externally as a disinfectant for animals. 

Polymerization reactions involve the union of a number of similar molecules to form a single complex molecule. A polymer is any compound, each molecule of which is formed out of a number of molecules which are all alike, and which are called monomers. In many cases polsonerization can be reversed and the poisoner be resolved to the monomer. Many polymerization reactions which are of industrial importance involve in the initial stages condensations, that is, reactions in which elimination of water or other simple molecules takes place. Compounds which polymerize have some type of unsaturation in the molecule. Olefins, unsaturated halides, esters, aldehydes, dicarboxylic acids, anhydrides, amino acids and amides are among the important groups of compounds which are used in industrial polymerization reactions. The commercial products produced by polymerization reactions may be conveniently classified into (a) resinotds, or synthetic resins (b) elastomers, which possess rubber-like properties and (c) fibroids, used as textile fibers. Two types of resinoids are illustrated in this experiment Bakelite, formed from phenol and formaldehyde, and methacrylate resin formed from an unsaturated ester. 

Resin Filler Phenolic resin Wood flour = Cellulose = type 51 Textile fiber = Textile chips =... 

Textile fiber mats are bonded by phenolic resin and used for sound insulation in autos, offices, auditoriums, and industrial plants. 

Sulfates of sodium are iadustriaUy important materials commonly sold ia three forms (Table 1). In the period from 1970 to 1981, > 1 million metric tons were consumed aimuaHy ia the United States. Siace then, demand has declined. In 1988 consumption dropped to 890,000 t, and ia 1994 to 610,000 t (1,2). Sodium sulfate is used principally (40%) ia the soap (qv) and detergent iadustries. Pulp and paper manufacturers consume 25%, textiles 19%, glass 5%, and miscellaneous iadustries consume 11% (3). About half of all sodium sulfate produced is a synthetic by-product of rayon, dichromate, phenol (qv), or potash (see Chromium compounds Fibers, regenerated cellulosics Potassium compounds). Sodium sulfate made as a by-product is referred to as synthetic. Sodium sulfate made from mirabilite, thenardite, or naturally occurring brine is called natural sodium sulfate. In 1994, about 300,000 t of sodium sulfate were produced as a by-product another 300,000 t were produced from natural sodium sulfate deposits (4). 

Seventy years ago, nearly all resources for the production of commodities and many technical products were materials derived from natural textiles. Textiles, ropes, canvas, and paper were made of local natural fibers, such as flax and hemp. Some of them are still used today. In 1908, the first composite materials were applied for the fabrication of big quantities of sheets, tubes, and pipes in electrotechnical usage (paper or cotton as reinforcement in sheets made of phenol- or melamine-formaldehyde resins). In 1896, for example, airplane seats and fuel tanks were made of natural fibers with a small content of polymeric binders [1]. 

To produce composites, a binder rather than a size is usually required. A variety of high-temperature, high-strength compounds now available facilitate comparability of the fibers with matrix compounds. Insulation fibrous glass has been paired with phenol formaldehyde resins and a mineral oil lubricant. The binder may be up to 12 percent by weight of the final product (Barnhart, 1976). The composite compositions are discretely different from those of textiles in which fiber coatings are usually less than 0.5 percent of the total. 

Melamine diborate (MB), known in the fire-retardant trade as melamine borate, is a white powder, which can be prepared readily from melamine and boric acid. It is partly soluble in water and acts as an afterglow suppressant and a char promoter in cellulosic materials. Budenheim Iberica79 claims that, in a 1 1 combination with APP, MB (10%-15%) can be used for phenolic bound nonwoven cotton fibers. In general, melamine borate can be used as a char promoter in intumescent systems for various polymers including polyolefins or elastomers. However, its low dehydration temperature (about 130°C) limits its application in thermoplastics that are processed at above 130°C. Melamine borate is also reported to suppress afterglow combustion in flame-proofing textiles with APP or monoammonium phosphate to meet the German DIN 53,459 and Nordtest NT-Fire 002.80... 

Caprolactam. Essentially all caprolactam is used in the manufacture of nylon 6 fibers. In 1998, global demand reached nearly 7.3 billion lb with 1.7 billion lb used in North America. This is a fast-growing nylon with applications in carpets, textiles, and tires. Caprolactam can be produced from cyclohexane, phenol, and toluene via cyclohexanone. It is then reacted with hydroxylamine to give an oxime. The oxime undergoes an acid-catalyzed rearrangement to give caprolactam. 

Chem. Descrip. Polypropoxy quat. ammonium acetate Uses Antislat conditioner for hair rinse preparations emulsifier tor cosmetics and textile flame retardants solvent for phenolic-type germiddes for cosmetics and toiletries antistat for syn. fibers and plastics tabric conditioner lubricant for textile and industrial formulations solvent dean-ing and scouring agent corrosion inhibitor in protective coatings pigment dispersant in nonaq. media o/w emulsifier Properties Lt. amber oily liq. sol. 25% in ethanol, IPA, acetone, MEK water-disp. sp.gr. 1.02 flash pt. > 93 C (PMCC) pH 6.5 cationic 99% solids... 

Uses Reaction rate accelerator copolymerizes readily with most other vinyl monomers modifies hydrophilic properties in systems incl. adhesives, coatings, cosmetics, textiles, syn. fibers, textile sizes, protective colloids, lube oil additives reactive diluent in UV- and electron beam-curable systems (coatings, inks, adhesives) aids pigment disp. (inks) intermediate for modified phenolic resins of interest as plasticizers, dye intermediates, textile assistants... 

Formulation Nitrile rubber is compatible with phenol-formaldehyde resins, resorcinol-formaldehyde resins, vinyl chloride resins, alkyd resins, coumarone-indene resins, chlorinated rubber, epoxies and other resins, forming compositions that can be cured, providing excellent adhesives of high strength, high oil resistance and high resilience. In addition, NBR adhesives are compatible with polar adherends such as fibers, textiles, paper and wood. 

Jute (Burlap) jiit [Bengali j/into] (1746) n. A fiber obtained from the stems of several species of the plant Corchorus grown mainly in India and Pakistan. It is used in the form of fiber, yarn, and fabric for reinforcing phenolic and polyester resins. Kadolph SJJ, Langford AL (2001) Textiles. Pearson Education, New York. 

Arons GN and Macnarr RN (1972), Activated carbon fiber and fabric achieved by pyrolysis and activation of phenolic precursors, Textile Research Journal, 42(1), pp. 60-63. 

Fibers. The principal type of phenolic fiber is the novoloid fiber (124). The term novoloid designates a content of at least 85 wt% of a cross-linked novolak. Novoloid fibers are sold under the trademark Kynol, and Nippon Kynol and American Kynol are exclusive licensees. Novoloid fibers are made by acid-catalyzed cross-linking of melt-spun novolak resin to form a fully cross-linked amorphous network. The fibers are infusible and insoluble, and possess physical and chemical properties that distinguish them from other fibers. Applications include a variety of flame- and chemical-resistant textiles and papers as well as composites, gaskets, and friction materials. In addition, they are precursors for carbon fibers. 

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