Steam-scrubbers

In modem boilers, both FT steam spaces and WT steam drums incorporate various devices to promote the effective separation of steam from water and the production of dry steam. These devices include horizontal separators and baffle plates in the steam/water space, and chevron driers, cyclone separators, and secondary steam scrubbers in the steam space. Older or simpler boiler designs with steam release velocities of below 3 ft/s (0.9 m/s) may rely solely on the natural separation of steam from water. 

Steam scrubbers These use flow reversal in conjunction with a large contact surface area to remove BW mist from steam. 

Dust entrained in the exit-gas stream is customarily removed in cyclone cohectors. This dust may be discharged back into the process or separately cohected. For expensive materials or extremely fine particles, bag collectors may follow a cyclone collector, provided fabric temperature stability is not hmiting. When toxic gases or solids are present, the exit gas is at a high temperature, the gas is close to saturation as from a steam-tube diyer, or gas recirculation in a sealed system is involved, wet scrubbers may be used independently or following a cyclone. Cyclones and bag collec tors in diying applications frequently require insulation and steam tracing. The exhaust fan should be located downstream from the cohection system. 

Vapors (from drying) are removed at the feed end of the dtyer to the atmosphere through a natural-draft stack and settling chamber or wet scrubber. When employed in simple drying operations with 3.5 X 10 to 10 X 10 Pa steam, draft is controlled by a damper to admit only sufficient outside air to sweep moisture from the cylinder, discharging the air at 340 to 365 K and 80 to 90 percent saturation. In this way, shell gas velocities and dusting are minimized. When used for solvent recovery or other processes requiring a sealed system, sweep gas is recirculated throu a scrubber-gas cooler and blower. 

Fhix-force-condensation scrubbers combine the effects of flux force (diffiisiophoresis and thermophoresis) and water-vapor condensation. These scrubbers contact hot, humid gas with subcooled liquid, and/or they inject steam into saturated gas, and they have demonstrated that a number of these novel devices can remove fine particulates (see Fig. 25-24). Although limited in terms of commercialization, these systems may find application in many industries. 

Residues (petroleum), coker scrubber, condensed-ring-arom-containing Residues (petroleum), hydrogenated steam-cracked naphtha, atm tower, vacuum, light... 

Condensation scrubbing is a relatively recent development in wet scrubber technology. Most conventional scrubbers rely on the mechanisms of impaction and diffusion to achieve contact between the PM and liquid droplets. In a condensation scrubber, the PM act as condensation nuclei for the formation of droplets. Generally, condensation scrubbing depends on first establishing saturation conditions in the gas stream. Once saturation is achieved, steam is injected into the gas stream. The steam creates a condition of supersaturation and leads to condensation of water on the fine PM in the gas stream. The large condensed droplets are then removed by one of several conventional devices, such as a high efficiency mist eliminator. 

As a result of segreg ion, interception and recycle, we have eliminated the use of fresh water in the scrubber leading to a reduchon of fresh water consumption (and influent to biotreatment) by 6.0kg/s. Therefore, the target for segregation, interception and recycle has been realized. Next, we focus our attention on sink/generator manipulation to remove fresh-water consumption in the steam-jet... 

Scrubber system, Rectisol (S/G), steam/gas ratio. Shift... 

Continuing further with the recovery aspects from coke oven gas reference may be drawn to the recovery of light oil (crude benzol). In a typical process used, the coke oven gas (from which benzol is to be recovered) after removal of tar, ammonia etc. is passed through the benzol scrubber where the benzol vapours are scrubbed by wash oil flowing countercurrent to the gas. Benzolised wash oil is then pumped to the recovery section where the crude benzol, absorbed in the wash oil is stripped off by steam. The steam vapour mixture, com-... 

Somewhat related is a process proposed and demonstrated on labscale by the University of Siegen (Germany). The process is called the (Herhof)-Integrierte Pyrolyse und Verbren-nung (IPV) process and is decribed in detail by Hamel et al.60 In this process, biomass is converted with high-temperature steam to pyrolysis gas in a fixed-bed reactor. The generated carbon from this reactor is led to a stationary FB combustor from which the hot ash is returned to the first-mentioned reactor. The ash works catalytically to reduce the tar content of the gas produced. The gas is further cleaned and conditioned using a scrubber and electrostatic filter from which the catch is returned to the FB combustor. 

S02 and NOx in flue gas from coal combustion contribute to smog and acid rain. Methods to remove these pollutants include alkaline wet scrubber systems that fix S02 to solid CaS04, and selective catalytic reduction by metal/metal oxide systems of NO/NOz to N2 and steam in the presence of ammonia. Particulate active carbons have also been used in flue gas decontamination, especially as they avoid costly scrubber processes and can operate at lower temperatures. The potential of active carbon fibers in this application has been explored by a... 

The extracts were then atomised and fed into the ROTARC reactor for high temperature treatment. In the first case the atomised extract was mixed with the torch gas (Argon) only. It was a pure pyrolysis, which was effective in the sooting of the reactor walls and it was making the scrubber fluid dirty. The disadvantage of the pure pyrolysis process confirmed our theoretical considerations on thermal destruction of PCB s presented in [9]. To avoid sooting, we fed steam into the reaction chamber in the amount of 10% above the stoichiometry. In this case, which we call the wet pyrolysis , we obtained the destruction efficiency of oil- PCB s at least 99.99%. The offgas analysis on the concentration of oil-PCB s were below the detection limit 0.2 ppm. 

The process produces some organic waste derived from the thermal breakdown products of the wood, which is dealt with in a biological treatment facility. Volatile by-products are removed in a scrubber associated with a steam-condensing unit. Energy consumption is 2.8MJ to produce 1 kg of modified wood and the cost of production is about 150 Euros per m, with operational costs of 20 Euros per m. A plant capable of an annual production capacity of 75 000 m would require an initial investment of some 10-15 million Euros. 

When the temperature of the coke on the hearth has been raised to about 1000° C. the air blast is stopped, valve F closed, valve V opened, and steam admitted through S with the consequent production of blue gas, which passes out to a scrubber and holder, via the valve I. ... 

On the reducing stage being complete, the valves A and D are closed, and B and C opened steam passes through the retorts, and hydrogen issues past the valve C to the water seal, and thence to scrubbers and purifiers, and finally to the gasholder. 

First, Blue Water Gas is prepared in an ordinary producer and purified from suspended matter by means of a scrubber then into this clean water gas steam is introduced and the mixture passed over, a catalytic naterial, where the following reaction takes place —... 

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