Stainless aqueous corrosion

Iron and Stainless Steel. The purpose of XPS investigations on typical corrosion systems like iron or stainless steel, is the determination of the composition of the passive surface layer, if possible, as a function of depth. As a consequence of the technical and economic relevance of corrosion reactions, XPS investigations on corrosion systems are numerous. With respect to the application of XPS, there is no difference between corrosion systems and any other electrochemical surface reaction like oxide formation on noble metals. Therefore, in this paragraph only a few recent typical results of such studies, using XPS, will be mentioned. For a detailed collection of XPS corrosion studies the reader is referred to references [43,104], A review of aqueous corrosion studies, using XPS, was given by McIntyre for the elements O, Cr, Mn, Fe, Co, Ni, Cu and Mo [105], The book edited by M. Froment [111] gives an impression of the research achieved on passivity of metals up to 1983. 

Type 317 has the highest aqueous corrosion resistance of all AISI stainless steels. 

Figure 47. Effect on aqueous corrosion of 8001 aluminum at 260°C, 7 m/sec velocity of added surface of aluminium or stainless steel (82)...

The most common nonelectrochemical approach for the study of corrosion is weight loss measurements. Such measurements are limited by the resolution of the gravimetric device, and, for aqueous corrosion, are usually applied in aggressive environments such as the boiling acids used to evaluate sensitization of stainless steels in ASTM A262 [76]. The Quartz Crystal Microbalance (QCM) is a gravimetric instrument capable of submonolayer sensitivity that has been increasingly applied over recent years in the area of corrosion [85, 86]. 

Austenitic stainless steels appear to have significantly greater potential for aqueous corrosion resistance than their ferritic counterparts. This is because the three most commonly used austenite stabilizers, Ni, Mn, andN, all contribute to passivity. As in the case of ferritic stainless steel. Mo, one of the most potent alloying additions for improving corrosion resistance, can also be added to austenitic stainless steels in order to improve the stability of the passive film, especially in the presence of Cl ions. The passive film formed on austenitic stainless steels is often reported to be duplex, consisting of an inner barrier oxide film and outer deposit hydroxide or salt film. 

Aqueous formaldehyde is corrosive to carbon steel, but formaldehyde in the vapor phase is not. AH parts of the manufacturing equipment exposed to hot formaldehyde solutions must be a corrosion-resistant alloy such as type-316 stainless steel. Theoretically, the reactor and upstream equipment can be carbon steel, but in practice alloys are required in this part of the plant to protect the sensitive silver catalyst from metal contamination. 

In aqueous solution, malic acid can be mildly corrosive toward aluminum and corrosive to carbon steel. Under normal conditions, it is not corrosive to stainless steels, which usually are the constmetion materials for processes involving malic acid. Malic acid is also virtually noncorrosive to tinplate and other materials used to package acidulated foods and beverages (Table 3) (27). 

In common with other hydroxy organic acids, tartaric acid complexes many metal ions. Formation constants for tartaric acid chelates with various metal ions are as follows Ca, 2.9 Cu, 3.2 Mg, 1.4 and Zn, 2.7 (68). In aqueous solution, tartaric acid can be mildly corrosive toward carbon steels, but under normal conditions it is noncorrosive to stainless steels (Table 9) (27). 

ALkylamines are corrosive to copper, copper-containing alloys (brass), aluminum, 2inc, 2inc alloy, and galvani2ed surfaces. Aqueous solutions of aLkylamines slowly etch glass as a consequence of the basic properties of the amines in water. Carbon or stainless steel vessels and piping have been used satisfactorily for handling aLkylamines and, as noted above, some aLkylamines can act as corrosion inhibitors in boiler appHcations. 

Corrosion. Aqueous solutions of citric acid are mildly corrosive toward carbon steels. At elevated temperatures, 304 stainless steel is corroded by citric acid, but 316 stainless steel is resistant to corrosion. Many aluminum, copper, and nickel alloys are mildly corroded by citric acid. In general, glass and plastics such as fiber glass reinforced polyester, polyethylene, polypropylene, poly(vinyl chloride), and cross-linked poly(vinyl chloride) are not corroded by citric acid. 

Embrittlement embrittlement and for improperly heat treated steel, both of which give intergranular cracks. (Intercrystalline penetration by molten metals is also considered SCC). Other steels in caustic nitrates and some chloride solutions. Brass in aqueous ammonia and sulfur dioxide. physical environments. bases of small corrosion pits, and cracks form with vicious circle of additional corrosion and further crack propagation until failure occurs. Stresses may be dynamic, static, or residual. stress relieve susceptible materials. Consider the new superaustenitic stainless steels. 

In practice, by far the most common case of stress corrosion is that occurring when austenitic stainless steels are simultaneously exposed to tensile stresses and hot, aqueous, aerated, chloride-containing environments. In this case the major variable is alloy composition and structure virtually all austenitic stainless steels are more or less susceptible to stress-corrosion cracking in these environments, while ferritic and ferritic/austenitic stainless steels are highly resistant or immune. 

Austenitic stainless steels will exhibit stress-corrosion cracking in hot aqueous chloride solutions, in acid chloride containing solutions at room temperature, in hot caustic solutions and in high-temperature high-pressure oxygenated water. 

Compared with ferritic carbon and low-alloy steels, relatively little information is available in the literature concerning stainless steels or nickel-base alloys. From the preceding section concerning low-alloy steels in high temperature aqueous environments, where environmental effects depend critically on water chemistry and dissolution and repassivation kinetics when protective oxide films are ruptured, it can be anticipated that this factor would be of even more importance for more highly alloyed corrosion-resistant materials. 

Guide for crevice corrosion testing of iron base and nickel base stainless steels in seawater and other chloride-containing aqueous environments... 

Other aqueous dissolution media, such as H2S0ip H3P01, and HC1, should also be further investigated. Masking agents which could be used to control the corrosive nature of these alternate dissolution media to stainless steel process equipment should also be studied. 

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