Spray modifiers

Organic coatings are commonly evaluated using salt water immersion, salt fog or spray, modified salt exposure tests (e.g., salt fog with added SO2), and various cyclic exposure tests. Humidity exposure and water immersion, and, for many applications, physical resistance tests (adhesion, impact resistance, etc.) are widely used preliminary tests. Standard methods for most of these tests are given in compilations of standard tests such as the Annual Book of ASTM Standards (16). Test methods have been extensively reviewed (e.g., 17-23). 

G Wittstock, H Emons, M Kummer, JR Kirchhoff, WR Heineman. Application of scanning electrochemical microscopy and scanning electron microscopy for the characterisation of carbon-spray modified electrodes. Fresenius J Anal Chem 348 712-718, 1994. 

The first form of aerosol modifier is a spray chamber. It is designed to produce turbulent flow in the argon carrier gas and to give time for the larger droplets to coalesce by collision. The result of coalescence, gravity, and turbulence is to deposit the larger droplets onto the walls of the spray chamber, from where the deposited liquid drains away. Since this liquid is all analyte solution, clearly some sample is wasted. Thus when sensitivity of analysis is an issue, it may be necessary to recycle this drained-off liquid back through the nebulizer. 

Astemi2ole (10) has further been modified into a series of 4-phenylcyclohexylamine compounds, resulting in the synthesis of cabastine, for example. Cabastine is a highly active compound and its geometric isomers are also active, demonstrating the stereoselectivity of histamine receptors toward chiral ligands. The > S, 4 R-levo antipode of cabastine was the most active, and therefore this isomer, levocabastine (13), has been chosen for further development. Because of high potency, levocabastine has been developed for topical appHcation such as eye drops and nasal spray. 

Spray Drying. Spray-dry encapsulation processes (Fig. 7) consist of spraying an intimate mixture of core and shell material into a heated chamber where rapid desolvation occurs to thereby produce microcapsules (24,25). The first step in such processes is to form a concentrated solution of the carrier or shell material in the solvent from which spray drying is to be done. Any water- or solvent-soluble film-forming shell material can, in principle, be used. Water-soluble polymers such as gum arable, modified starch, and hydrolyzed gelatin are used most often. Solutions of these shell materials at 50 wt % soHds have sufficiently low viscosities that they stiU can be atomized without difficulty. It is not unusual to blend gum arable and modified starch with maltodextrins, sucrose, or sorbitol. 

Liquid food ingredients encapsulated are typically oil-soluble flavors, spices (see Flavors and spices), and vitamins (qv). Even food oils and fats are encapsulated (63). These core materials normally are encapsulated with a water-soluble shell material appHed by spray drying from water, but fat shell formulations are used occasionally. Preferred water-soluble shell materials are gum arabic, modified starch, or blends of these polymers with maltodextrins. Vitamins are encapsulated with 2ero bloom strength gelatin by spray drying. 

The hand lay-up or spray-up process, used universally for the production of laminar composites incorporating glass fiber reinforcement, is most efficient for the manufacture of large parts, such as boats, bathtubs, tanks, architectural shapes, and recreational accessories. Resins intended for spray-up processes are usually modified with thixotropic additives, such as fumed siHca (1%), to reduce the risk of drainage when appHed over large vertical mold surfaces. Molds are also made from ERP for short-mn products usually surfaced with a tooling gel coat to provide consistent surface quaHty and appearance. 

Low viscosity cellulose propionate butyrate esters containing 3—5% butyryl, 40—50% propionyl, and 2—3% hydroxyl groups have excellent compatibihty with oil-modified alkyd resins (qv) and are used in wood furniture coatings (155). Acetate butyrate esters have been used in such varied apphcations as hot-melt adhesive formulations (156), electrostatically spray-coated powders for fusible, non-cratering coatings on metal surfaces (157—159), contact lenses (qv) with improved oxygen permeabiUty and excellent wear characteristics (160—162), and as reverse-osmosis membranes for desalination of water (163). 

Waterborne Costing s. These coatings utilize either Hquid or soHd epoxy resins that have been modified to allow their use with water. They are usually in the form of emulsions, suspensions, dispersions, or water-dilutable resins that can be heat- or RT-cured. They are appHed by convenient methods such as roUer-coating, dipping, spray, or electro deposition. 

Refrigeration units modified for free cooling do not include the hq-uid-refrigerant pump and cooler spray header nozzles. Without the cooler refrigerant agitation for improved heat transfer, this arrangement allows up to about 20 percent of rated capacity. Expected capacities for both tnermocycle and free cooling are indicated in Fig. 12-21. 

Modified liquid epoxy resins liquid epoxy resins with added reactive diluents or solvents mild to moderate irritants moderate to strong sensitizers low volatility, exposure unlikely unless heated, sprayed, or spread over large unventilated surfaces low toxicity... 

Shen [166-168] modified this process by spraying the particles with spent sulfite liquor containing sulfuric acid and pressing them at temperatures well above 210°C. 

A low acid polyvinyl butyral-based pretreatment primer ( etch or wash primer are alternative names) is usually advantageous as the first treatment of a metal-sprayed surface before painting. Up to an equal volume of spirit soluble phenolic resin is used as a diluent to the polyvinyl butyral of conventional pretreatment primers. This has an incidental, but particularly valuable effect, in reducing the free acid available to penetrate into the pores of the coating. The modified pretreatment primer is highly water resistant and this helps to avoid damage due to condensation. 

SNCR programs typically employing liquid additive formulations based on urea (carbamide, NH2CONH2), together with stabilizers and modifiers, are particularly useful. The additive is sprayed into the combustion area, after the burner. The use of such additives reduces the NOx level by between 50 and 90% by converting NOx into harmless nitrogen and water. 

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