Reverse osmosis typical separations

Ultrafiltration is a pressure-driven filtration separation occurring on a molecular scale (see Dialysis Filtration Hollow-fibermembranes Membrane TECHNOLOGY REVERSE osMOSis). Typically, a liquid including small dissolved molecules is forced through a porous membrane. Large dissolved molecules, coUoids, and suspended soHds that caimot pass through the pores are retained. 

Membranes having effective pore sizes between 0.001 and 0.01 pm are used in nanofiltration. NF is placed between reverse osmosis and ultrafiltration, and because of that it is sometimes considered as loose reverse osmosis. Typical operating pressures for NF are 0.3-1.4 MPa. The process allows to separate monovalent ions from multivalent ions, which are retained by NF membrane. The process can be used for separation of organic compounds of moderate molecular weight from the solution of monovalent salts. The very well-known application in nuclear industry is boric acid recovery from contaminated cooling water in nuclear reactor. There are some examples of nanofiltration applications and studies done with the aim of implementation in nuclear centers described in literature. Some of them are listed in the Table 30.4. 

Reverse osmosis and nano-filtration are high-pressure membrane separation processes (typically 10 to 50 bar for reverse osmosis and 5 to 20 bar for nano-filtration), which can be used to reject dissolved inorganic salt or heavy metals. The processes were discussed in Chapter 10 and are particularly useful for removal of ionic species, such... 

Membranes used for the pressure-driven separation processes, microfiltration, ultrafiltration and reverse osmosis, as well as those used for dialysis, are most commonly made of polymeric materials 11. Initially most such membranes were cellulosic in nature. These are now being replaced by polyamide, polysulphone, polycarbonate and a number of other advanced polymers. These synthetic polymers have improved chemical stability and better resistance to microbial degradation. Membranes have most commonly been produced by a form of phase inversion known as immersion precipitation. This process has four main steps (a) the polymer is dissolved in a solvent to 10-30 per cent by mass, (b) the resulting solution is cast on a suitable support as a film of thickness, approximately 100 11 m, (c) the film is quenched by immersion in a non-solvent bath, typically... 

Figure Five (5) illustrates reverse osmosis which typically separates materials less than. 0001 microns (10 angstroms in size). Reverse osmosis offers the added advantage of rejecting ionic materials which are normally small enough to pass through the pores of the membrane. As with ultrafiltration, reverse osmosis is used to remove dissolved materials.

Ultrafiltration can be utilized to separate the emulsion and dissolved oil from water. The specific ultrafiltration membrane polymer and pore-size requirement are determined by the oil chemistry however/ the oil can typically be concentrated up to 60 - 80%, and in some cases, incinerated to recover energy in the form of heat. The permeate stream may be pure enough to be re-used, or may require treatment with reverse osmosis prior to re-use. 

Reverse osmosis performs a separation without a phase change. Thus, the energy requirements are low. Typical energy consumption is 6 to 7 kWh/m2 of product water in seawater desalination. Reverse osmosis, of course, is not only used in desalination, but also for producing high-pressure boiler feedwater, bacteria-free water, and ultrapure water for rinsing electronic components—because of its properties for rejecting colloidal matter, particle and bacteria. 

The production by Loeb and Sourirajan of the first successful anisotropic membranes spawned numerous other techniques in which a microporous membrane is used as a support for a thin, dense separating layer. One of the most important of these was interfacial polymerization, an entirely new method of making anisotropic membranes developed by John Cadotte, then at North Star Research. Reverse osmosis membranes produced by this technique had dramatically improved salt rejections and water fluxes compared to those prepared by the Loeb-Souri-rajan process. Almost all reverse osmosis membranes are now made by the interfacial polymerization process, illustrated in Figure 3.20. In this method, an aqueous solution of a reactive prepolymer, such as a polyamine, is first deposited in the pores of a microporous support membrane, typically a polysul-fone ultrafiltration membrane. The amine-loaded support is then immersed in a water-immiscible solvent solution containing a reactant, such as a diacid chloride in hexane. The amine and acid chloride react at the interface of the two immiscible... 

Figure 4.1 shows the concentration gradients that form on either side of a dialysis membrane. However, dialysis differs from most membrane processes in that the volume flow across the membrane is usually small. In processes such as reverse osmosis, ultrafiltration, and gas separation, the volume flow through the membrane from the feed to the permeate side is significant. As a result the permeate concentration is typically determined by the ratio of the fluxes of the components that permeate the membrane. In these processes concentration polarization gradients form only on the feed side of the membrane, as shown in Figure 4.3. This simplifies the description of the phenomenon. The few membrane processes in which a fluid is used to sweep the permeate side of the membrane,...

The effect of concentration polarization on specific membrane processes is discussed in the individual application chapters. However, a brief comparison of the magnitude of concentration polarization is given in Table 4.1 for processes involving liquid feed solutions. The key simplifying assumption is that the boundary layer thickness is 20 p.m for all processes. This boundary layer thickness is typical of values calculated for separation of solutions with spiral-wound modules in reverse osmosis, pervaporation, and ultrafiltration. Tubular, plate-and-ffame, and bore-side feed hollow fiber modules, because of their better flow velocities, generally have lower calculated boundary layer thicknesses. Hollow fiber modules with shell-side feed generally have larger calculated boundary layer thicknesses because of their poor fluid flow patterns. 

Most gas separation processes require that the selective membrane layer be extremely thin to achieve economical fluxes. Typical membrane thicknesses are less than 0.5 xm and often less than 0.1 xm. Early gas separation membranes [22] were adapted from the cellulose acetate membranes produced for reverse osmosis by the Loeb-Sourirajan phase separation process. These membranes are produced by precipitation in water the water must be removed before the membranes can be used to separate gases. However, the capillary forces generated as the liquid evaporates cause collapse of the finely microporous substrate of the cellulose acetate membrane, destroying its usefulness. This problem has been overcome by a solvent exchange process in which the water is first exchanged for an alcohol, then for hexane. The surface tension forces generated as liquid hexane is evaporated are much reduced, and a dry membrane is produced. Membranes produced by this method have been widely used by Grace (now GMS, a division of Kvaemer) and Separex (now a division of UOP) to separate carbon dioxide from methane in natural gas. 

Separation processes as a whole have grown in importance because of increasingly stringent requirements for product purity [1]. Among the different membrane techniques, pressure-driven processes such as microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO) were the first to undergo rapid commercialization [2-A], These processes basically differ in pore size distribution of membranes used and the types of compounds recovered. A typical schematic of the exclusion of various compounds through different membrane processes is illustrated in Figure 42.1. 

Nanofiltration spans the gap in particle size between reverse osmosis (hyperfiltration) and ultrafiltration. It can separate high molecular weight compounds (100-1(X)0) from solvents, and can also separate monovalent from multivalent ions. The driving force is a pressure difference of about 0.3-3 MPa (even greater than ultrafiltration). The nanofiltration process can reject selected (typically polyvalent) salts and may be used for selective removal of hardness ions in a process known as membrane softening [10]. 

The concept of coupling reaction with membrane separation has been applied to biological processes since the seventies. Membrane bioreactors (MBR) have been extensively studied, and today many are in industrial use worldwide. MBR development was a natural outcome of the extensive utilization membranes had found in the food and pharmaceutical industries. The dairy industry, in particular, has been a pioneer in the use of microfiltra-tion (MF), ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO) membranes. Applications include the processing of various natural fluids (milk, blood, fruit juices, etc.), the concentration of proteins from milk, and the separation of whey fractions, including lactose, proteins, minerals, and fats. These processes are typically performed at low temperature and pressure conditions making use of commercial membranes. 

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