Reverse osmosis design

Reverse Osmosis Design, Processes, and Applications for Engineers by Jane Kucera. Published 2010. ISBN 978-0-470-61843-1. This is the most comprehensive and up-to-date coverage of the process of reverse osmosis in industrial applications, a technology that is becoming increasingly more important as more and more companies choose to go green. 

Spira.1- Wound Modules. Spiral-wound modules were used originally for artificial kidneys, but were fuUy developed for reverse osmosis systems. This work, carried out by UOP under sponsorship of the Office of Saline Water (later the Office of Water Research and Technology) resulted in a number of spiral-wound designs (63—65). The design shown in Figure 21 is the simplest and most common, and consists of a membrane envelope wound around a perforated central coUection tube. The wound module is placed inside a tubular pressure vessel, and feed gas is circulated axiaUy down the module across the membrane envelope. A portion of the feed permeates into the membrane envelope, where it spirals toward the center and exits through the coUection tube. 

Fig. 23. Two types of hollow-fiber modules used for gas separation, reverse osmosis, and ultrafiltration applications, (a) Shell-side feed modules are generally used for high pressure appHcations up to - 7 MPa (1000 psig). Fouling on the feed side of the membrane can be a problem with this design, and pretreatment of the feed stream to remove particulates is required, (b) Bore-side feed modules are generally used for medium pressure feed streams up to - 1 MPa (150 psig), where good flow control to minimise fouling and concentration polarization on the feed side of the membrane is desired.

In reverse osmosis, most modules are of the hollow-fine fiber or spiral-wound design plate-and-frame and tubular modules are limited to a few appHcations in which membrane fouling is particularly severe, for example, food appHcations or processing of heavily contaminated industrial wastewater. 

Hollow-fiber designs are being displaced by spiral-wound modules, which are inherently more fouling resistant, and require less feed pretreatment. Also, thin-film interfacial composite membranes, the best reverse osmosis membranes available, have not been fabricated in the form of hoUow-fine fibers. 

Transport Models. Many mechanistic and mathematical models have been proposed to describe reverse osmosis membranes. Some of these descriptions rely on relatively simple concepts others are far more complex and require sophisticated solution techniques. Models that adequately describe the performance of RO membranes are important to the design of RO processes. Models that predict separation characteristics also minimize the number of experiments that must be performed to describe a particular system. Excellent reviews of membrane transport models and mechanisms are available (9,14,25-29). 

Feed characteri2ation, particularly for nondesalination appHcatioas, should be the first and foremost objective in the design of a reverse osmosis plant. This involves the determination of the type and concentration of the main solutes and foulants in the stream, temperature, pH, osmotic pressure, etc. Once the feed has been characteri2ed, a reaHstic process objective can be defined. In most cases, some level of pretreatment is needed to reduce the number and concentration of foulants present in the feed stream. Pretreatment necessitates the design of processes other than the RO module, thus the overaH process design should use the minimum pretreatment necessary to meet the process objective. Once the pretreatment steps have been determined and the final feed stream defined, the RO module can be selected. 

Prediction of reverse osmosis performance is usefiil to the design of RO processes. Simulation of RO processes can be separated iato two categories. The first is the predictioa of membrane module performance. The second is the simulation of a network of RO processes, ie, flow sheet simulations, which can be used to determine the optimum placement of RO modules to obtain the overaH process objective. 

Given the first type of simulation, it is advantageous to be able to design a system of RO modules that can achieve the process objective at a minimal cost. A model has been iategrated iato a process simulation program to predict the stream matrix for a reverse osmosis process (132). In the area of waste minimization, the proper placement of RO modules is essential for achieving minimum waste at a minimum cost. Excellent details on how to create an optimal network of RO modules is available (96). 

Fig. 13. A hoUow-fibet reverse osmosis membrane element. Courtesy of DuPont Permasep. In this twin design, the feedwater is fed under pressure into a central distributor tube where half the water is forced out tadiaUy through the first, ie, left-hand, fiber bundle and thus desalted. The remaining portion of the feedwater flows through the interconnector to an annular feed tube of the second, ie, right-hand, fiber bundle. As in the first bundle, the pressurized feedwater is forced out tadiaUy and desalted. The product water flows through the hoUow fibers, coUects at each end of the element, and exits there. The concentrated brine from both bundles flows through the concentric tube in the center of the second bundle and exits the element on the right.

Kev>erse Osmosis (RO) Membranes A type of membrane system for treating oily wastewater is currently undergoing commercialization by Bend Research, Inc. The system uses a tube-side feed module that yields high fluxes while being able to handle high-sohds-content waste streams (Ref. 25). Another type of reverse osmosis technique is being designed to yield ultrapurified HF recovered from... 

Evangelista, F. (1986). Improved graphical analytical method for the design of reverse osmosis desalination plants. Ind. Eng. Chem. Process Des. Dev., 25(2), 366-375. 

Over the past three decades, there has been a growing industrial interest in using reverse osmosis for several objectives such as water purification and demineralization as well as environmental plications (e.g.. Comb, 1994 Rorech and Bond, 1993, El-Halwagi, 1992). The first step in designing the system is to understand the operating principles and modeling of RO modules. 

Designing systems of multiple reverse osmosis modules... 

H. 3 Designing Systems of Multiple Reverse Osmosis Modules... 

In most industrial applications, it is rare that a single RO module can be used to address the separation task. Instead, a reverse-osmosis network (RON) is employed. A RON is composed of multiple RO modules, pumps and turbines, llie following sections describe the problem of synthesizing a system of RO modules and a systematic procedure for designing an optimal RON. Once a RON is synthesized, it can be incorporated with a mass integration framework (see Problem 11.6). 

Gupta, S. K. (1987). Design and analysis of a radial-flow hollow-fiber reverse-osmosis system. Ind. Eng. Chem. Res. 26, 2319-2323,... 

Soltanieh, M., and Gill, W. N. (1982). Analysis and design of hollow fiber reverse osmosis systems. Chem. Eng. Commun., 18, 311-330. 

Zhu, M., El-Halwagi, M. M., and Al-Ahmad, M. (1997). Optimal design and scheduling of flexible reverse osmosis networks. J. Membr. Sci., (in press). 

Designing the membrane structure for a reverse osmosis plant is a difficult project, particularly in view of the fact that in addition to the pressure exposure, the presence of strong concentrations of dissolved minerals is a hostile environment for plastics. 

The electrical conductivity of the water is critical to the correct operation of this type of boiler, and the precise level varies with design and power requirements. However, the conductivity is always relatively low (often specifications require a level of below 15-50 p,S/cm), so demineralized or reverse-osmosis (RO) quality FW is usually specified. 

Design Considerations for RO Reverse osmosis plants are typically assembled onto carbon steel or stainless steel frames using permutations of components from the hundreds of individual standard stock items commonly available, including a wide range of membranes, each with their own range of design features and applications. 

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