Radical polymerization addition reactions

When such comparisons are made it becomes clear that the reactivities of radicals, monomers, or transfer agents depend on the particular reaction being considered. It is not possible to conclude, for example, that polyfvinyl acetate) radical will always react x times more rapidly than polystyrene radical in addition reactions or y times as rapidly in the atom abstraction reactions involved in chain transfer. Similarly the relative order of efficiency of chain transfer agents will not be the same for all radical polymerizations. This is because resonance, sleric, and polar influences all come into play and their effects can depend on the particular species involved in a reaction. 

One of the characteristic features of this type of polymerization is the relatively low molecular weight of the products. Catalysts such as NaH and BuLi are generally employed in these reactions (equations 144 and 145). In contradistinction to radical polymerizations, addition of methyl at the second bridgehead position increases both the yields and the degree of polymerization . ... 

Finally, Scheme 10 is a good example that interesting chemistry remains to be found even in well-studied polymerization systems. In addition to acrylates, substantial back-biting occurs even in radically polymerized styrene.383 Despite the long-standing utilization of acrylates in radical polymerization, the reaction shown in Scheme 10 was overlooked. 

Diacyl peroxides are used in a broad spectrum of applications, including curing of unsaturated polyester resin compositions, cross-linking of elastomers, production of poly(vinyl chloride), polystyrene, and polyacrylates, and in many non-polymeric addition reactions. The activities of acyloxy radicals in vinyl monomer polymerization (79,80) and imder high-pressure conditions (81,82) have been investigated. 

Fig. 2.6 Effect of different additivies upon free radical polymerization, (a) reaction without additives, (b) reaction in the presence of a retarder, (c) reaction in the presence of an inhibitor (At is the induction period).

The three-step mechanism for free-radical polymerization represented by reactions (6.A)-(6.C) does not tell the whole story. Another type of free-radical reaction, called chain transfer, may also occur. This is unfortunate in the sense that it complicates the neat picture presented until now. On the other hand, this additional reaction can be turned into an asset in actual polymer practice. One of the consequences of chain transfer reactions is a lowering of the kinetic chain length and hence the molecular weight of the polymer without necessarily affecting the rate of polymerization. 

Chain-Growth Associative Thickeners. Preparation of hydrophobically modified, water-soluble polymer in aqueous media by a chain-growth mechanism presents a unique challenge in that the hydrophobically modified monomers are surface active and form micelles (50). Although the initiation and propagation occurs primarily in the aqueous phase, when the propagating radical enters the micelle the hydrophobically modified monomers then polymerize in blocks. In addition, the hydrophobically modified monomer possesses a different reactivity ratio (42) than the unmodified monomer, and the composition of the polymer chain therefore varies considerably with conversion (57). The most extensively studied monomer of this class has been acrylamide, but there have been others such as the modification of PVAlc. Pyridine (58) was one of the first chain-growth polymers to be hydrophobically modified. This modification is a post-polymerization alkylation reaction and produces a random distribution of hydrophobic units. 

Since the principal hazard of contamination of acrolein is base-catalyzed polymerization, a "buffer" solution to shortstop such a polymerization is often employed for emergency addition to a reacting tank. A typical composition of this solution is 78% acetic acid, 15% water, and 7% hydroquinone. The acetic acid is the primary active ingredient. Water is added to depress the freezing point and to increase the solubiUty of hydroquinone. Hydroquinone (HQ) prevents free-radical polymerization. Such polymerization is not expected to be a safety hazard, but there is no reason to exclude HQ from the formulation. Sodium acetate may be included as well to stop polymerization by very strong acids. There is, however, a temperature rise when it is added to acrolein due to catalysis of the acetic acid-acrolein addition reaction. 

Chemical Properties. Higher a-olefins are exceedingly reactive because their double bond provides the reactive site for catalytic activation as well as numerous radical and ionic reactions. These olefins also participate in additional reactions, such as oxidations, hydrogenation, double-bond isomerization, complex formation with transition-metal derivatives, polymerization, and copolymerization with other olefins in the presence of Ziegler-Natta, metallocene, and cationic catalysts. All olefins readily form peroxides by exposure to air. 

Without other alternatives, the carboxyalkyl radicals couple to form dibasic acids HOOC(CH)2 COOH. In addition, the carboxyalkyl radical can be used for other desired radical reactions, eg, hydrogen abstraction, vinyl monomer polymerization, addition of carbon monoxide, etc. The reactions of this radical with chloride and cyanide ions are used to produce amino acids and lactams employed in the manufacture of polyamides, eg, nylon. 

In the manufacture of highly resident flexible foams and thermoset RIM elastomers, graft or polymer polyols are used. Graft polyols are dispersions of free-radical-polymerized mixtures of acrylonitrile and styrene partially grafted to a polyol. Polymer polyols are available from BASF, Dow, and Union Carbide. In situ polyaddition reaction of isocyanates with amines in a polyol substrate produces PHD (polyhamstoff dispersion) polyols, which are marketed by Bayer (21). In addition, blending of polyether polyols with diethanolamine, followed by reaction with TDI, also affords a urethane/urea dispersion. The polymer or PHD-type polyols increase the load bearing properties and stiffness of flexible foams. Interreactive dispersion polyols are also used in RIM appHcations where elastomers of high modulus, low thermal coefficient of expansion, and improved paintabiUty are needed. 

The addition—reaction product of bisphenol A [80-05-07] and glycidyl methacrylate [106-91-2] is a compromise between epoxy and methacrylate resins (245). This BSI—GMA resin polymerizes through a free-radical induced covalent bonding of methacrylate rather than the epoxide reaction of epoxy resins (246). Mineral fillers coated with a silane coupling agent, which bond the powdered inorganic fillers chemically to the resin matrix, are incorporated into BSI—GMA monomer diluted with other methacrylate monomers to make it less viscous (245). A second monomer commonly used to make composites is urethane dimethacrylate [69766-88-7]. 

Additive Polyimides. Rhc ne-Poulenc s Kin el molding compound and Kerimid impregnating resin (115), Mitsubishi s BT Resins (116), and Toshiba s Imidaloy Resin (117) are based on bismaleimide (4) technology. Maleic anhydride reacts with a diamine to produce a diimide oligomer (7). Eurther reaction with additional diamine (Michael addition) yields polyaminohismaleimide prepolymer with terminal maleic anhydride double bonds. Cure is achieved by free-radical polymerization through the terminal double bonds. 

The chemical structure of SBR is given in Fig. 4. Because butadiene has two carbon-carbon double bonds, 1,2 and 1,4 addition reactions can be produced. The 1,2 addition provides a pendant vinyl group on the copolymer chain, leading to an increase in Tg. The 1,4 addition may occur in cis or trans. In free radical emulsion polymerization, the cis to trans ratio can be varied by changing the temperature (at low temperature, the trans form is favoured), and about 20% of the vinyl pendant group remains in both isomers. In solution polymerization the pendant vinyl group can be varied from 10 to 90% by choosing the adequate solvent and catalyst system. 

The effects of increasing the concentration of initiator (i.e., increased conversion, decreased M , and broader PDi) and of reducing the reaction temperature (i.e., decreased conversion, increased M , and narrower PDi) for the polymerizations in ambient-temperature ionic liquids are the same as observed in conventional solvents. May et al. have reported similar results and in addition used NMR to investigate the stereochemistry of the PMMA produced in [BMIM][PFgj. They found that the stereochemistry was almost identical to that for PMMA produced by free radical polymerization in conventional solvents [43]. The homopolymerization and copolymerization of several other monomers were also reported. Similarly to the findings of Noda and Watanabe, the polymer was in many cases not soluble in the ionic liquid and thus phase-separated [43, 44]. 

Elliot [38] has reported that interfacial adhesion in the NR-PP blend can be enhanced by the addition of small amounts of HOPE. Addition of HDPE does give some improvement in the notched Izod impact strength of NR-PP blend (Fig. 7). The effect of HDPE on the impact modification of NR-PP is associated with the improved crystallinity of PP, enhanced by HDPE. During the mill mixing of NR and PP, chain scission may occur to give polymeric radicals that, on reaction with... 

Branching occurs especially when free radical initiators are used due to chain transfer reactions (see following section, Free Radical Polymerizations ). For a substituted olefin (such as vinyl chloride), the addition primarily produces the most stable intermediate (I). Intermediate (II) does not form to any appreciable extent ... 

When an unsymmetrically substituted vinyl monomer such as propylene or styrene is polymerized, the radical addition steps can take place at either end of the double bond to yield either a primary radical intermediate (RCH2-) or a secondary radical (R2CH-). Just as in electrophilic addition reactions, however, we find that only the more highly substituted, secondary radical is formed. 

The same high reactivity of radicals that makes possible the alkene polymerization we saw in the previous section also makes it difficult to carry out controlled radical reactions on complex molecules. As a result, there are severe limitations on the usefulness of radical addition reactions in the laboratory. Tn contrast to an electrophilic addition, where reaction occurs once and the reactive cation intermediate is rapidly quenched in the presence of a nucleophile, the reactive intermediate in a radical reaction is not usually quenched, so it reacts again and again in a largely uncontrollable wav. 

Synthetic polymers can be classified as either chain-growth polymen or step-growth polymers. Chain-growth polymers are prepared by chain-reaction polymerization of vinyl monomers in the presence of a radical, an anion, or a cation initiator. Radical polymerization is sometimes used, but alkenes such as 2-methylpropene that have electron-donating substituents on the double bond polymerize easily by a cationic route through carbocation intermediates. Similarly, monomers such as methyl -cyanoacrylate that have electron-withdrawing substituents on the double bond polymerize by an anionic, conjugate addition pathway. 

Radical additions are typically highly exothermic and activation energies are small for carbon30-31 and oxygen centered32,33 radicals of the types most often encountered in radical polymerization, Thus, according to the Hammond postulate, these reactions are expected to have early reactant-like transition states in which there is little localization of the free spin on C(J. However, for steric factors to be important at all, there must be significant bond deformation and movement towards. sp hybridization at Cn. 

In this section, the reactions undergone by radicals generated in the initiation or chain transfer processes are detailed. Emphasis is placed on the specificity of radical-monomer reactions and other processes likely to take place in polymerization media under typical polymerization conditions. The various factors important in determining the rate and selectivity of radicals in addition and... 

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