PUREX process uranium extraction

Then the fuel elements are dissolved in 7m HNO3 to give a solution containing U and Pu which, in the widely used plutonium-uranium-reduction, or Purex process, are extracted into 20% tributyl phosphate (TBP) in kerosene leaving most of the fission products... 

The solvent extraction process that uses TBP solutions to recover plutonium and uranium from irradiated nuclear fuels is called Purex (plutonium uranium extraction). The Purex process provides recovery of more than 99% of both uranium and plutonium with excellent decontamination of both elements from fission products. The Purex process is used worldwide to reprocess spent reactor fuel. During the last several decades, many variations of the Purex process have been developed and demonstrated on a plant scale. 

The centrifugal contactor was first used to reprocess spent nuclear fuel at the SRS in 1966 (Webster et al., 1969). For almost 40 years, this 18-stage 25-cm SRL contactor was used for the extraction and scrub sections (the A-bank) of the PUREX (plutonium-uranium extraction) process at the SRS. Contactor operation stopped when the facility in which they were housed was shut down in 2003. This 18-stage contactor replaced a 24-stage mixer-settler. Mixer-settlers continued to be used for the rest of the processing, as most of the radiation was removed in the A-bank. The ability to... 

For every additional extractable component to be separated in pure form, two additional sections are required, one for scrubbing and the other for stripping. As an example, Fig. 4.5 shows the flow sheet used in the Purex process to extract pure uranium and pure plutonium from fission products and to separate them from each other by fractional extraction between aqueous phases and TBP in kerosene. 

The reprocessing involves separating the fission products from the actinides, and then separating the plntoninm from the uranium. The best known procedure of this type is the PUREX (Plutonium, URanium Extraction) process that is used for recovery of uranium and plutonium from irradiated fuel (see details in Chapter 2). The separated plutonium can be used for the production of nuclear weapons or converted into the oxide form, mixed with nraninm oxide and can be used as MOX nuclear fuel. 

As mentioned in Chapter 1, the PUREX (Plutonium, URanium Extraction) process is most widely used for recovery of uranium and plutonium from irradiated fuel. A schematic of a generic PUREX process is shown in Figure 2.11. 

An improved solvent extraction process, PUREX, utilizes an organic mixture of tributyl phosphate solvent dissolved in a hydrocarbon diluent, typically dodecane. This was used at Savannah River, Georgia, ca 1955 and Hanford, Washington, ca 1956. Waste volumes were reduced by using recoverable nitric acid as the salting agent. A hybrid REDOX/PUREX process was developed in Idaho Falls, Idaho, ca 1956 to reprocess high bum-up, fuUy enriched (97% u) uranium fuel from naval reactors. Other separations processes have been developed. The desirable features are compared in Table 1. 

Solvent Extraction. A modified, one-cycle PUREX process is used at Rocky Flats to recover plutonium from miscellaneous Pu-U residues (11). The process utilizes the extraction of uranium (VI) into tributyl phosphate (TBP), leaving plutonium (III) in the raffinate. The plutonium is then sent to ion exchange for... 

A primary goal of chemical separation processes in the nuclear industry is to recover actinide isotopes contained in mixtures of fission products. To separate the actinide cations, advantage can be taken of their general chemical properties [18]. The different oxidation states of the actinide ions lead to ions of charges from +1 (e.g., NpOj) to +4 (e.g., Pu" " ) (see Fig. 12.1), which allows the design of processes based on oxidation reduction reactions. In the Purex process, for example, uranium is separated from plutonium by reducing extractable Pu(IV) to nonextractable Pu(III). Under these conditions, U(VI) (as U02 ) and also U(IV) (as if present, remain in the... 

The Purex process, ie, plutonium uranium reduction extraction, employs an organic phase consisting of 30 wt % TBP dissolved in a kerosene-type diluent. Purification and separation of U and Pu is achieved because of the extractability of U02+2 and Pu(IV) nitrates by TBP and the relative inextractability of Pu(III) and most fission product nitrates. Plutonium nitrate and U02(N03)2 are extracted into the organic phase by the formation of compounds, eg, Pu(N03)4 -2TBP. The plutonium is reduced to Pu(III) by treatment with ferrous sulfamate, hydrazine, or hydroxylamine and is transferred to the aqueous phase U remains in the organic phase. Further purification is achieved by oxidation of Pu(III) to Pu(IV) and re-extraction with TBP. The plutonium is transferred to an aqueous product. Plutonium recovery from the Purex process is ca 99.9 wt % (128). Decontamination factors are 106 — 10s (97,126,129). A flow sheet of the Purex process is shown in Figure 7. 

Uranyl ions form complexes in solutions with most anions. Uranyl sulfate and carbonate complexes are especially strong and are used in extracting uranium from its ores. Of great practical importance are the complexes of the uranyl ions with nitrate that are soluble in organic liquids such as alcohols, ethers, ketones, and esters. One of the most important of these reactions is that involving the extraction of uranyl nitrate into TBP (the Purex process) ... 

The Purex process is used for almost all fuel reprocessing today. Irradiated UO2 fuel is dissolved in HNO3 with the uranium being oxidized to U02(N03)2 and the plutonium oxidized to Pu(NC>3)4. A solution of TBP in a high-boiling hydrocarbon, such as n-dodecane, is used to selectively extract the hexavalent U02(N03)2 and the tetravalent Pu(NC>3)4 from the other actinides and fission products in the aqueous phase. The overall reactions are... 

The uranium and thorium ore concentrates received by fuel fabrication plants still contain a variety of impurities, some of which may be quite effective neutron absorbers. Such impurities must be almost completely removed if they are not seriously to impair reactor performance. The thermal neutron capture cross sections of the more important contaminants, along with some typical maximum concentrations acceptable for fuel fabrication, are given in Table 9. The removal of these unwanted elements may be effected either by precipitation and fractional crystallization methods, or by solvent extraction. The former methods have been historically important but have now been superseded by solvent extraction with TBP. The thorium or uranium salts so produced are then of sufficient purity to be accepted for fuel preparation or uranium enrichment. Solvent extraction by TBP also forms the basis of the Purex process for separating uranium and plutonium, and the Thorex process for separating uranium and thorium, in irradiated fuels. These processes and the principles of solvent extraction are described in more detail in Section 65.2.4, but the chemistry of U022+ and Th4+ extraction by TBP is considered here. 

In order to separate the uranium and plutonium the Pu022+ was reduced to Pu3+, which was not extracted by MIBK and was thus held in the aqueous phase. The choice of a reducing agent for plutonium is rather important, and is discussed in more detail below in relation to the Purex process. In the Redox process, 0.05 M aqueous iron(II) sulfamate salted with 1.3MA1(N03)3 was used, the reduction of Pu022+ by Fe2"1" proceeding according to equation (156). The products... 

In the second-generation reprocessing, the applied separation technology has been the PUREX process, an acronym of Plutonium Uranium Reduction Extraction (4) based on a liquid-liquid extraction with tri-n-butyl phosphate (TBP) in //-paraffin diluent, which selectively recovers Pu and U on an industrial scale. 

Baron, P., Boullis, B. 1987. Modeling of uranium/plutonium splitting in PUREX process. I. Chern. E. Symposium, Series No. 103, Extraction 87, June 23-26, Dounreay, UK, p. 323. 

In order to make use of thorium as a nuclear resource for power generation, development of efficient separation processes are necessary to recover 233U from irradiated thorium and fission products. The THORium uranium Extraction (THOREX) process has not been commercially used as much as the PUREX process due to lack of exploitation of thorium as an energy resource (157,180). Extensive work carried out at ORNL during the fifties and sixties led to the development of various versions of the THOREX process given in Table 2.6. The stable nature of thorium dioxide poses difficulties in its dissolution in nitric acid. A small amount of fluoride addition to nitric acid is required for the dissolution of more inert thorium (181). 

The SETFICS process (Solvent Extraction for Trivalent /-elements Intragroup Separation in CMPO-Complexant System) was initially proposed by research teams of the former Japan Nuclear Cycle Development Institute (JNC, today JAEA) to separate An(III) from PUREX raffinates. It uses a TRUEX solvent (composed of CMPO and TBP, respectively dissolved at 0.2 and 1.2 M in -dodecane) to coextract trivalent actinides and lanthanides, and a sodium nitrate concentrated solution (4 M NaN03) containing DTPA (0.05 M) to selectively strip the TPEs at pH 2 and keep the Ln(III) extracted by the TRUEX solvent (239). However, the DFs for heavy Ln(III) are rather poor. An optimized version of the SETFICS process has recently been proposed as an alternative process to extraction chromatography for the recovery of Am(III) and Cm(III) in the New Extraction System for TRU Recovery (NEXT) process. NEXT basically consists of a front-end crystallization of uranium, a simplified PUREX process using TBP for the recovery of U, Np, and Pu, and a back-end Am(III) + Cm(III) recovery step (240, 241). 

Reprocessing is based on liquid-liquid extraction for the recovery of uranium and plutonium from used nuclear fuel (PUREX process). The spent fuel is first dissolved in nitric acid. After the dissolution step and the removal of fine insoluble solids, an organic solvent composed of 30% TriButyl Phosphate (TBP) in TetraPropylene Hydrogenated (TPH) or Isopar L is used to recover both uranium and plutonium the great majority of fission products remain in the aqueous nitric acid phase. Once separated from the fission products, back-extraction combined with a reduction of Pu(I V) to Pu(III) allows plutonium to be separated from uranium these two compounds can be recycled.2... 

After a few years of storage, the main radioactive heat emitters in HLW are 90Sr and 137Cs. In addition, extremely long-lived actinides—neptunium, plutonium, americium, and curium—should be collected for transmutation in the future. Therefore, different flowsheets can be proposed for waste processing. It is possible to extract each radionuclide in the special extraction (sorption) cycle, for example, uranium and plutonium in the PUREX process, and after that, minor actinides (MAs) by the TRUEX process,4 strontium by the SREX process,5,6 and cesium by sorption7 or extraction.8... 

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