Pressure services Pressuring

Operating pressure (service pressure the money-maker")... 

The suggested method is appropriately implemented at the practice. The cost and working hours of unit measurement of it is less than of any alternative method of destructive test and with respect to the authenticity inspection of Stress-Deformation the given method is inferior only to destructive testing. The method was successfully implemented while evaluation of service life of main pipe-lines sections and pressure vessels as well. Data of method and instrument are used as official data equally with ultrasonic, radiation, magnetic particles methods, adding them by the previously non available information about " fatigue " metalwork structure. 

The vessels will be pressurised up to 1,1 - 1,25 fold of the normal service pressure of the drums, within stress increments of 50 kPa (0,5 bar) and a constant and smooth slope of less than 10 kPa.min . During the complete test the data will be acquired, stored and analysed. 

During a hydrotest the additional weight of the water superimposes the normal operational stress by steam pressure. The big advantage of the pneumatic test is now, that it is the best imitation of the normal service condition. 

It obvious a today s demand on repetitive inspections to predict the safety of pressure equipments during the oncoming service period. The acceptance from the industry for this kind of testing is accessible, if you can fulfil this requirement an enlarge in this way the competitiveness. 

The acronym "CIAPES" stands for - Controle et Inspection des Appareils a pression lors de I Epreuve et en Service (Control and Inspection of Pressure Vessels during Testing and in Service). 

The specific test was made into a specialized bunker of one partner of the CIAPES program. All the vessel was covered by AE sensors to locate witli accuracy AE sources. The corrosion defect was situated on the bottom of the vessel. The service pressure of the vessel was 8 bars, so the vessel was first submitted to a proof test at 12 bars. During this test, the pressure was increased with load holds in order to verify the assessment criteria. After the first hold at 4 bars, a cluster was located at the position of the defect. The number of events located in this cluster increased during all the test (figure 1). 

Parallel to tliese tests, CETIM has informed the administration which establish regulations for pressure vessels of the advantage of the acoustic emission method for the inspection in-service. 

In service inspections of French nuclear Pressure Water Reactor (PWR) vessels are carried out automatically in complete immersion from the inside by means of ultrasonic focused probes working in the pulse echo mode. Concern has been expressed about the capabilities of performing non destructive evaluation of the Outer Surface Defects (OSD), i.e. defects located in the vicinity of the outer surface of the inspected components. OSD are insonified by both a "direct" field that passes through the inner surface (water/steel) of the component containing the defect and a "secondary" field reflected from the outer surface. Consequently, the Bscan images, containing the signatures of such defects, are complicated and their interpretation is a difficult task. 

BE-1639 Prediction of pressure vessel integrity in creep hydrogen service Mr. P. Bslladon Creusot Loire Industrie SA... 

The pressure equipment directive was adopted by the European Parliament and the European Council in May 1997. It harmonises the national laws of the 15 Member States of the European Union relating to equipment subject to the pressure risk. That directive is one of the series of technical harmonisation directives such as for machinery, medical devices, simple pressure vessels, gas appliances and so on, which were foreseen by the Communities programme for the elimination of technical barriers to trade. It therefore aims to ensure the free placing on the market and putting into service of the equipment concerned within the European Union and the European Economic Area. At the same time it permits a flexible regulatory environment, allowing European industry to develop new techniques increasing thereby its international competitiveness. 

Where conformity assessment involves intervention of third party, that task is normally carried out by the notified body. The pressure equipment directive enables in addition the national authorities to authorise in their territory user inspectorates for the carrying out of conformity assessment procedures which relate to product verification. These inspectorates shall act exclusively on behalf of the group of which they are part. The placing on the market and putting into service of equipment which has undergone such assessment is however limited to the territory of the authorising Member State and to those Member States which have also proceeded to such authorisation. The equipment concerned shall therefore not bear the CE-marking. 

The high-pressure water supply service is employed for the operation of the ordinary filter pump, which finds so many applications in the laboratory. A typical all metal filter pump is illustrated in Fig. 11, 21, 1. It is an advantage to have a non-return valve fitted in the side arm to prevent sucking back if the water is turned off or if the water pressure is suddenly reduced. Theoretically, an efficient filter pump should reduce the pressure in a system to a value equal to the vapour pressure of the water at the temperature of the water of the supply mains. In practice this pressure is rarely attained (it is usually 4 10 mm. higher) because of the leakage of air into the apparatus and the higher temperature of the laboratory. The vapour pressures of water at 5°, 10°, 15°, 20° and 25° are respectively 6-5, 9-2,12-8, 17 5 and 23 8 mm. respectively. It is evident that the vacuum obtained with a water pump will vary considerably with the temperature of the water and therefore with the season of the year in any case a really good vacuum cannot be produced by a filter pump. 

In this condenser, part of the stripper off-gases are condensed (the heat of condensation is used to generate low pressure steam). The carbamate formed and noncondensed NH and CO2 are put into the reactor bottom and conversion of the carbamate into urea takes place. The reactor is sized to allow enough residence time for the reaction to approach equiUbrium. The heat required for the urea reaction and for heating the solution is suppHed by additional condensation of NH and CO2. The reactor which is lined with 316 L stainless steel, contains sieve trays to provide good contact between the gas and Hquid phases and to prevent back-mixing. The stripper tubes are 25-22-2 stainless steel. Some strippers are still in service after almost 30 years of operation. 

Fig. 6. Adsorption capacity of various dessicants vs years of service in dehydrating high pressure natural gas (39). a, Alumin a H-151, gas 27° C and 123 kPa, from oil and water separators b, siUca gel, gas 38° C and 145 kPa, from oil absorption plant c, sorbead, 136-kPa gas from absorption plant ...

Dry chlorine has a great affinity for absorbing moisture, and wet chlorine is extremely corrosive, attacking most common materials except HasteUoy C, titanium, and tantalum. These metals are protected from attack by the acids formed by chlorine hydrolysis because of surface oxide films on the metal. Tantalum is the preferred constmction material for service with wet and dry chlorine. Wet chlorine gas is handled under pressure using fiberglass-reinforced plastics. Rubber-lined steel is suitable for wet chlorine gas handling up to 100°C. At low pressures and low temperatures PVC, chlorinated PVC, and reinforced polyester resins are also used. Polytetrafluoroethylene (PTFE), poly(vinyhdene fluoride) (PVDE), and... 

Low Density Gases. A fan may have to operate on low density gas because of temperature, altitude, gas composition (high water vapor content of the gas can be a cause of low density), reduced process pressure, or a combination of such causes. To develop a required pressure, the fan has to operate at a considerably higher speed than it would at atmospheric pressure, and hence it must operate much closer to top wheel speed. Bearing life is shorter, and the fan tends to vibrate more or can be overstressed more easily by a slight wheel unbalance. Abrasion of the blades from dust particles is more severe. Therefore, a sturdier fan is needed for low density gas service. 

In hquid service the lines must constantly slope downward toward the transmitter from the taps to prevent possible gas pockets. In gas service the lines should drain to prevent condensate accumulation or, if the condensate is used to transmit the pressure from the taps to transmitter, the condensate legs must be of equal height. 

Standard commercial iastmmentation and control devices are used ia fluorine systems. Pressure is measured usiag Bourdon-type gauges or pressure transducers. Stainless steel or Monel constmction is recommended for parts ia contact with fluoriae. Standard thermocouples are used for all fluorine temperature-measuriag equipment, such as the stainless-steel shielded type, iaserted through a threaded compression fitting welded iato the line. For high temperature service, nickel-shielded thermocouples should be used. 

W. Broadway, "A Pressure Sensitivity and Temperature Response Butterfly Valve for Cryogenic Service," paper presented at Energy Technology Conference and Exhibition, Houston, Nov. 5—9,1978. 

Cumulative Damage. Pressure vessels may be subjected to a variety of stress cycles during service some of these cycles have ampHtudes below the fatigue (endurance) limit of the material and some have ampHtudes various amounts above it. The simplest and most commonly used method for evaluating the cumulative effect of these various cycles is a linear damage relationship in which it is assumed that, if cycles would produce failure at a... 

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