Polyolefins fillers

Maleic anhydride-co-acrylic acid grafted coatings for polyolefin fillers... 

Before examining the properties of polyolefin-filler composites, it is appropriate to consider the characteristics of the polyolefin and filler components. This is, of course, because the properties of a composite depend on the characteristics of its component parts. 

Melt intercalation of the polymer into previously organo-modified silicates. It is a very effective method when polymers, such as polyamide-6, polysiloxane and even polystyrene are intercalated. For the formation of PP-based nanocomposites, a compatibilizer such as maleic anhydride grafted polypropylene (PP-MA) or acrylic acid grafted PP is involved, which improves the polyolefin-filler interactions. ... 

A manufacturer considering using a thermoplastic elastomer would probably first consider one of the thermoplastic polyolefin rubbers or TPOs, since these tend to have the lowest raw polymer price. These are mainly based on blends of polypropylene and an ethylene-propylene rubber (either EPM or EPDM) although some of the polypropylene may be replaeed by polyethylene. A wide range of blends are possible which may also contain some filler, oil and flame retardant in addition to the polymers. The blends are usually subject to dynamic vulcanisation as described in Section 11.9.1. 

Quite naturally, novel techniques for manufacturing composite materials are in principal rare. The polymerization filling worked out at the Chemical Physics Institute of the USSR Academy of Sciences is an example of such techniques [49-51], The essence of the technique lies in that monomer polymerization takes place directly on the filler surface, i.e. a composite material is formed in the polymer forming stage which excludes the necessity of mixing constituents of a composite material. Practically, any material may be used as a filler the use of conducting fillers makes it possible to obtain a composite material having electrical conductance. The material thus obtained in the form of a powder can be processed by traditional methods, with polymers of many types (polyolefins, polyvinyl chloride, elastomers, etc.) used as a matrix. 

Chlorinated polyether is formulated particularly for products requiring, good chemical resistance. Other materials exhibiting good chemical resistance include all of the fluorocarbon plastics, ethylpentenes, polyolefins, certain phenolics, and diallyl phtha-late compounds. Additives such as fillers, plasticizers, stabilizers, colorants, and type catalysts can decrease the chemical resistance of unfilled plastics. Certain chemicals in cosmetics will affect plastics, and tests are necessary in most cases with new formulations. Temperature condition is also very important to include in the evaluation. Careful tests must be made under actual use conditions in final selection studies. 

Lower-density E-plastomers have found alternate use in cast film processes to make elastic film laminates with good breathability which contain laminates of liquid impermeable extensible polymeric films with extensible-thermoplastic-polymer-fiber nonwovens and nonwoven webs of polyethylene-elastomer fibers as the intermediate layers. The development relates to a breathable film including an E-plastomer and filler that contributes to pore formation after fabrication and distension of the film. The method and extent of distension is designed to produce a breathable film by stretching the film to form micropores by separation of the film of the E-plastomer from the particulate solids. This film is useful for manufacture of absorbent personal-care articles, such as disposable diapers and sanitary napkins and medical garments. In detail, these constructions comprise a liquid impermeable extensible film comprising polyolefins. The outer layer contains extensible-thermoplastic-polymer-fiber nonwovens, and an elastic intermediate layer contains nonwoven webs of fiber E-plastomers. The intermediate layer is bonded to the film layer and the outer... 

Demand for the different classes of polymer additives varies by resin. Modifiers and processing aids rely heavily on PVC while the property extenders are primarily used in non-PVC resins. PVC is by far the largest consuming resin for polymer additives (excluding fillers), accounting for some 80% of the world-wide volume or 60 % in total value. Polyolefins are a distant second accounting for 8% and 17%, respectively [36]. 

Haslam et al. [32] reported the determination of Al in polyolefins by AAS. Typical AAS tests on rubber compounds involve several steps. The sample is combusted, and the resulting ash is dissolved in distilled de-ionised water. The solution is then used for AAS [126]. AAS or EDS can also be used for element analysis of filler particles. In order to determine the uniformity of tin compounds in polychloroprene after milling and pressing, Hornsby et al. [127] have ashed various pieces from one composition. After fusion of the residue with sodium peroxide and dissolution in HC1, the Sn content was determined by means of AAS. Typical industrial AAS measurements concern the determination of Ca in Ca stearate, Zn in Zn stearate, Ca- and Zn stearate in PE, Ca and Ti in PE film or Al and V in rubbers. 

In the present paper, we report on the compatibilization of clay with polyolefins, specifically low and high density poly-ethylenes (LDPE, HDPE), through the radical-induced polymerization of maleic anhydride (MAH) in the presence of the polymer and clay, so that the MAH is grafted on the PE and the anhydride groups concurrently react with the filler surface (l, 2). 

Recently Serenyl used a flexible alkaline separator (FAS) in Silver—Zinc cells, which consists of a microporous polyolefin film, with inorganic filler. This can be folded around the silver and/or zinc electrodes to form conventional U wraps or heat sealed bags. They showed that the FAS was not attacked by the electrolyte and helps in inhibiting the shape change of zinc electrode. 

Among the naturally occurring filler materials are cellulosics such as wood flour, a-cellulose, shell flour, and starch, and proteinaceous fillers such as soybean residues. Approximately 40,000 t of cellulosic fillers are used annually by the U.S. polymer industry. Wood flour, which is produced by the attrition grinding of wood wastes, is used as filler for phenolic resins, urea resins, polyolefins, and PVC. Shell flour, which lacks the fibrous structure of wood flour, has been used as a replacement for wood flour for some applications. 

It is estimated that over one million tons of mineral fillers were used in thermoplastic applications in western Europe in 1986 [2], and the figure is doubtless much greater today. Mineral fillers are used to some extent in virtually all the commercially important thermoplastic polymers but, in volume terms, the principal markets are in PVC and polyolefins, where calcium carbonate dominates the filler types with over 80% of the volume consumption [2]. 

Aluminium hydroxide has a Moh hardness of about 3 and a specific gravity of 2.4. It decomposes endothermically with the release of water at about 200 °C and this makes it a very useful flame retardant filler, this being the principal reason for its use in polymers. The decomposition temperature is in fact too low for many thermoplastics applications, but it is widely used in low smoke P VC applications and finds some use in polyolefins. For these applications low aspect ratio particles with a size of about 1 micron and a specific surface area of 4-10 m g are preferred. The decomposition pathway can be diverted through the mono-hydrate by the application of pressure, and this may reduce the flame retardant effect [97]. This effect can be observed with the larger sized particles. Although it is chemically the hydroxide, it has for many years been known as alumina trihydrate and by the acronym ATH. 

In addition to its role as a pigment, carbon black may be incorporated into polymers as a reinforcement for elastomers, as a UV stabiHser in polyolefins, or as an electrically conducting additive. In each case the physiochemical properties of the filler and its ultimate state of dispersion is critical in order to achieve... 

Zinc oxide (ZnO) is widely used as an active filler in rubber and as a weatherability improver in polyolefins and polyesters. Titanium dioxide (TiOj) is widely used as a white pigment and as a weatherability improver in many polymers. Ground barites (BaS04) yield x-ray-opaque plastics with controlled densities. The addition of finely divided calcined alumina or silicon carbide produces abrasive composites. Zirconia, zirconium silicate, and iron oxide, which have specific gravities greater than 4.5, are used to produce plastics with controlled high densities. 

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