Polymers anionic polymerization

In block copolymers, the individual components are joined at their ends. Block copolymers have been synthesized by several methods, but perhaps the most elegant procedure follows the living polymer anionic polymerization process (Henderson and Szwarc, 1968). The unusual features of this reaction include simultaneous nucleation and uniform growth rates of all chains, and lack of termination reactions. After exhaustion of a first monomer the polymer chains remain alive, and addition of a second monomer results in a block copolymer of the form... 

Typical molecular weight g mol range of polymer Anionic polymerization, active center sodium thiolates determined by osmotic pressure method M 1-6 X 10 (13)... 

In the case of anionic polymerization (with 2-isoprOpenylthiazole) there is a chain-monomer equilibrium. Furthermore, lowering the temperature of polymerization increases the conversion of monomer to polymer (314). 

A brief review has appeared covering the use of metal-free initiators in living anionic polymerizations of acrylates and a comparison with Du Font s group-transfer polymerization method (149). Tetrabutylammonium thiolates mn room temperature polymerizations to quantitative conversions yielding polymers of narrow molecular weight distributions in dipolar aprotic solvents. Block copolymers are accessible through sequential monomer additions (149—151) and interfacial polymerizations (152,153). 

Polymerization ofiVIasked Disilenes. A novel approach, namely, the anionic polymerization of masked disilenes, has been used to synthesize a number of poly(dialkylsilanes) as well as the first dialkylamino substituted polysilanes (eq. 13) (111,112). The route is capable of providing monodisperse polymers with relatively high molecular weight M = lO" — 10 ), and holds promise of being a good method for the synthesis of alternating and block copolymers. 

The vast majority of commercial apphcations of methacryhc acid and its esters stem from their facile free-radical polymerizabiUty (see Initiators, FREE-RADICAl). Solution, suspension, emulsion, and bulk polymerizations have been used to advantage. Although of much less commercial importance, anionic polymerizations of methacrylates have also been extensively studied. Strictiy anhydrous reaction conditions at low temperatures are required to yield high molecular weight polymers in anionic polymerization. Side reactions of the propagating anion at the ester carbonyl are difficult to avoid and lead to polymer branching and inactivation (38—44). 

The anionic polymerization of methacrylates using a silyl ketene acetal initiator has been termed group-transfer polymerization (GTP). First reported by Du Pont researchers in 1983 (100), group-transfer polymerization allows the control of methacrylate molecular stmcture typical of living polymers, but can be conveniendy mn at room temperature and above. The use of GTP to prepare block polymers, comb-graft polymers, loop polymers, star polymers, and functional polymers has been reported (100,101). 

It may be shown that M > M. The two are equal only for a monodisperse material, in which all molecules are the same sise. The ratio MI /MI is known as the polydispersity index and is a measure of the breadth of the molecular weight distribution. Values range from about 1.02 for carefully fractionated samples or certain polymers produced by anionic polymerization, to 20 or more for some commercial polyethylenes. 

Anionic Polymerization of Cyclic Siloxanes. The anionic polymerization of cyclosiloxanes can be performed in the presence of a wide variety of strong bases such as hydroxides, alcoholates, or silanolates of alkaH metals (59,68). Commercially, the most important catalyst is potassium silanolate. The activity of the alkaH metal hydroxides increases in the foUowing sequence LiOH < NaOH < KOH < CsOH, which is also the order in which the degree of ionization of thein hydroxides increases (90). Another important class of catalysts is tetraalkyl ammonium, phosphonium hydroxides, and silanolates (91—93). These catalysts undergo thermal degradation when the polymer is heated above the temperature requited (typically >150°C) to decompose the catalyst, giving volatile products and the neutral, thermally stable polymer. 

The manufacture of siHcone polymers via anionic polymerization is widely used in the siHcone industry. The anionic polymerization of cycHc siloxanes can be conducted in a single-batch reactor or in a continuously stirred reactor (94,95). The viscosity of the polymer and type of end groups are easily controUed by the amount of added water or triorganosUyl chain-terminating groups. 

Anionic polymerization, if carried out properly, can be truly a living polymerization (160). Addition of a second monomer to polystyryl anion results in the formation of a block polymer with no detectable free PS. This technique is of considerable importance in the commercial preparation of styrene—butadiene block copolymers, which are used either alone or blended with PS as thermoplastics. 

Anionic polymerization offers fast polymerization rates on account of the long life-time of polystyryl carbanions. Early studies have focused on this attribute, most of which were conducted at short reactor residence times (< 1 h), at relatively low temperatures (10—50°C), and in low chain-transfer solvents (typically benzene) to ensure that premature termination did not take place. Also, relatively low degrees of polymerization (DP) were typically studied. Continuous commercial free-radical solution polymerization processes to make PS, on the other hand, operate at relatively high temperatures (>100° C), at long residence times (>1.5 h), utilize a chain-transfer solvent (ethylbenzene), and produce polymer in the range of 1000—1500 DP. 

VEs such as MVE polymerize slowly in the presence of free-radical initiators to form low mol wt products of no commercial importance (9). Examples of anionic polymerization are unknown, whereas cationic initiation promotes rapid polymerization to high mol wt polymers in excellent yield and has been extensively studied (10). 

Polymers with much higher average molecular weights, from 90,000 to 4 x 10 , are formed by a process of coordinate anionic polymerization (43—45). The patent Hterature describes numerous organometaUic compounds, aLkaline-earth compounds, and mixtures as polymerization catalysts. Iron oxides that accumulate in ethylene oxide storage vessels also catalyze polymerization. This leads to the formation of nonvolatile residue (NVR) no inhibitor has been found (46). 

Cyanoacrylate adhesives cure by anionic polymerization. This reaction is catalyzed by weak bases (such as water), so the adhesives are generally stabilized by the inclusion of a weak acid in the formulation. While adhesion of cyanoacrylates to bare metals and many polymers is excellent, bonding to polyolefins requires a surface modifying primer. Solutions of chlorinated polyolefin oligomers, fran-sition metal complexes, and organic bases such as tertiary amines can greatly enhance cyanoacrylate adhesion to these surfaces [72]. The solvent is a critical component of these primers, as solvent swelling of the surface facilitates inter-... 

Block copolymer chemistry and architecture is well described in polymer textbooks and monographs [40]. The block copolymers of PSA interest consist of anionically polymerized styrene-isoprene or styrene-butadiene diblocks usually terminating with a second styrene block to form an SIS or SBS triblock, or terminating at a central nucleus to form a radial or star polymer (SI) . Representative structures are shown in Fig. 5. For most PSA formulations the softer SIS is preferred over SBS. In many respects, SIS may be treated as a thermoplastic, thermoprocessible natural rubber with a somewhat higher modulus due to filler effect of the polystyrene fraction. Two longer reviews [41,42] of styrenic block copolymer PSAs have been published. 

The earliest SIS block copolymers used in PSAs were nominally 15 wt% styrene, with an overall molecular weight on the order of 200,000 Da. The preparation by living anionic polymerization starts with the formation of polystyryl lithium, followed by isoprene addition to form the diblock anion, which is then coupled with a difunctional agent, such as 1,2-dibromoethane to form the triblock (Fig. 5a, path i). Some diblock material is inherently present in the final polymer due to inefficient coupling. The diblock is compatible with the triblock and acts... 

Acrylic esters can be polymerized by a number of routes. Anionic polymerization gives the narrow standards used primarily for calibration, but is not used on an industrial/commercial scale. Free-radical polymerization is the dominant mode of polymerization for making these polymers on an industrial scale. Significant volumes of polymer are made by both solution polymerization... 

Commercial narrow standards [such as poly(ethylene glycol) (pEG), polystyrene sulfonate, pAA, poly w-vinyl pyrrolidinone, dextrans] are available from American Polymer Standards Corporation, Polymer Laboratories, Polymer Standards Service USA, Toyo Soda, and others. While these standards are often not as narrow as pSty or pMMA that has been anionically polymerized, they are acceptable for narrow standard calibrations. 

Photoinitiators provide a convenient route for synthesizing vinyl polymers with a variety of different reactive end groups. Under suitable conditions, and in the presence of a vinyl monomer, a block AB or ABA copolymer can be produced which would otherwise be difficult or impossible to produce by another polymerization method. Moreover, synthesis of block copolymers by this route is much more versatile than those based on anionic polymerization, since a wider range of a monomers can be incorporated into the blocks. 

The block copolymer produced by Bamford s metal carbonyl/halide-terminated polymers photoinitiating systems are, therefore, more versatile than those based on anionic polymerization, since a wide range of monomers may be incorporated into the block. Although the mean block length is controllable through the parameters that normally determine the mean kinetic chain length in a free radical polymerization, the molecular weight distributions are, of course, much broader than with ionic polymerization and the polymers are, therefore, less well defined,... 

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