Polymerization reactions, supercritical fluids

Supercritical fluids have also been used purely as the solvent for polymerization reactions. Supercritical fluids have many advantages over other solvents for both the synthesis and processing of materials (see Chapter 6), and there are a number of factors that make scCCH a desirable solvent for carrying out polymerization reactions. As well as being cheap, nontoxic and nonflammable, separation of the solvent from the product is achieved simply by depressurization. This eliminates the energy-intensive drying steps that are normally required after the reaction. Carbon dioxide is also chemically relatively inert and hence can be used for a wide variety of reactions. For example, CO2 is inert towards free radicals and this can be important in polymerization reactions since there is then no chain transfer to the solvent. This means that solvent incorporation into the polymer does not take place, giving a purer material. 

Acrylate, Ammonia, and Ethylenediamine Using Various Reaction Sequences. 383 Polymerizations in Supercritical Fluids. 386... 

The advantage of conducting the precipitation polymerization in supercritical fluids is the ease with which the unreacted monomer can be recovered from the reaction medium and the ease of recovering the produced polymer from the solvent. Free-radical polymerization in SCF hydrocarbon solvents makes use of the relationship between solvent power and SCF density to alter the threshold of precipitation of the polymer chains and also to minimize the swelling of the precipitate. This process produces polymers with controlled molecular weight with a narrow molecular weight distribution. 

Runaway reaction or polymerization—e.g., vinyl chloride monomer (Kim-E and Reid, The Rapid Depressurization of Hot, High Pressure Liquids or Supercritic Fluids, chap. 3, in M. E. Paulaitis et al., eds.. Chemical engineering at Supercritical Fluid Conditions, Ann Arbor Science, 1983, pp. 81-100)... 

In 1994, we reported the dispersion polymerization of MM A in supercritical C02 [103]. This work represents the first successful dispersion polymerization of a lipophilic monomer in a supercritical fluid continuous phase. In these experiments, we took advantage of the amphiphilic nature of the homopolymer PFOA to effect the polymerization of MMA to high conversions (>90%) and high degrees of polymerization (> 3000) in supercritical C02. These polymerizations were conducted in C02 at 65 °C and 207 bar, and AIBN or a fluorinated derivative of AIBN were employed as the initiators. The results from the AIBN initiated polymerizations are shown in Table 3. The spherical polymer particles which resulted from these dispersion polymerizations were isolated by simply venting the C02 from the reaction mixture. Scanning electron microscopy showed that the product consisted of spheres in the pm size range with a narrow particle size distribution (see Fig. 7). In contrast, reactions which were performed in the absence of PFOA resulted in relatively low conversion and molar masses. Moreover, the polymer which resulted from these precipitation... 

Microemulsion polymerization in a supercritical fluid may provide some significant advantages compared with the same reaction in a conventional jiquid. Removal of the continuous phase following polymerization would certainly be faster and easier than removal following a similar reaction carried out in a conventional liquid. The ability to remove the continuous phase without the formation of a liquid-vapor meniscus and its accompanying strong surface forces could allow production of polymer with a very fine particle size. 

Water has been shown to be an effective solvent in some chemical reactions such as free radical bromination. Supercritical fluids such as liquified carbon dioxide are already commonly used in coffee decaffeination and hops extraction. However, supercritical carbon dioxide can also be used as a replacement for organic solvents in polymerization reactions and surfactant production. Future work may involve solventless or neat reactions such as molten-state reactions, dry grind reactions, plasma-supported reactions, or solid materials-based reactions that use clay or zeolites as carriers. 

Radical polymerization can be carried out under homogenous as well as heterogenous conditions. This difference is classified based on whether the initial mixture and/or final product are homogenous or heterogenous. Some homogenous mixtures become heterogenous as polymerization proceeds as a result of insolubility of the resulting polymer in the reaction media. There are many other specialized processes that are used to synthesize materials via free-radical polymerization. These include interfacial polymerization, gas phase reactions ( popcorn polymerization ), as well as the use of specialized media like supercritical fluids. Current research efforts include the study of such... 

More polymerization reactions carried out at supercritical conditions, select biomass conversion supercritical fluid technologies for hydrogen production, wider use of supercritical water oxidation processes, portfolio of self-assembly applications, a spate of opportunities in process intensification, many supercritical fluid aided materials synthesis applications, and numerous reactions for synthesis of specialty chemicals are expected for years to come. 

Supercritical fluids have been utilized as a reaction medium from basic industries such as syn-fuels, biomass conversion, environmental remediation to high-value-added specialty chemicals and materials. An exposition of the underlying mechanism along with application domain will follow in this section. Homogeneous and heterogeneous reactions will be followed by biochemical and polymerization reactions, all... 

A variety of chemical and biological reactions involving supercritical fluid technology are being explored and developed. They include polymerization reactions, biomass conversion, hydrogen production, applications of supercritical water oxidation, self-assembly applications, synthesis of specialty chemicals, manufacture of materials with tailored properties, and much more. These developments and new ones are expected to mature and be commercially deployed in years to come. 

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