Polyether Polyurethane Elastomers

Navarro Cassu S and Felisberti M I (2002) Polystyrene and polyether polyurethane elastomer blends compatibilized by SMA Morphology and mechanical properties, J Appl Polym Sci 83 830-837. 

In addition, polyester polyols are made by the reaction of caprolactone with diols. Poly(caprolactone diols) are used in the manufacture of thermoplastic polyurethane elastomers with improved hydrolytic stabiHty (22). The hydrolytic stabiHty of the poly(caprolactone diol)-derived TPUs is comparable to TPUs based on the more expensive long-chain diol adipates (23). Polyether/polyester polyol hybrids are synthesized from low molecular weight polyester diols, which are extended with propylene oxide. 

Polyester and polyether diols are used with MDI in the manufacture of thermoplastic polyurethane elastomers (TPU). The polyester diols are obtained from adipic acid and diols, such as ethylene glycol, 1,4-butanediol, or 1,6-hexanediol. The preferred molecular weights are 1,000 to 2,000, and low acid numbers are essential to ensure optimal hydrolytic stabihty. Also, caprolactone-derived diols and polycarbonate diols are used. Polyether diols are... 

Among the polyurethane, polyester, and polyamide thermoplastic elastomers, those with polyether-based elastomer segments have better hydrolytic stabihty and low temperature flexibiUty, whereas polyester-based analogues are tougher and have the best oil resistance (43). Polycaprolactones and aUphatic polycarbonates, two special types of polyesters, are used to produce premium-grade polyurethanes (12). 

Thermoplastic polyurethane elastomers are produced from prepolymers by polycondensation (12,13). A relatively high molecular-weight polyester or polyether with terminal hydroxy groups (a polyglycol) first reacts with an excess of a diisocyanate. 

Table 6. Trade Names of Multiblock Thermoplastic Elastomers Based on Polyurethane/Elastomer, Polyether/Elastomer, and Polyamide/Elastomer Block Copolymers...

Multiblock systems. A somewhat similar approach is involved in the production of thermoplastic polyurethane elastomers. In this case the chain contains soft segments that are largely aliphatic polyether in nature and also hard segments that are primarily polyurea (see Chapter 27). 

Polyether-based thermoplastic polyurethane elastomers (Section 27.4). 

Thermoplastic polyurethane elastomers have now been available for many years (and were described in the first edition of this book). The adipate polyester-based materials have outstanding abrasion and tear resistance as well as very good resistance to oils and oxidative degradation. The polyether-based materials are more noted for their resistance to hydrolysis and fungal attack. Rather specialised polymers based on polycaprolactone (Section 25.11) may be considered as premium grade materials with good all round properties. 

Whilst approximately twice the raw material cost of TPO- and S-B-S-type polymers, thermoplastic polyurethane elastomers find applications where abrasion resistance and toughness are particular requirements. Uses include gears, timing and drive belts, footwear (including ski boots) and tyre chains. Polyether-based materials have also achieved a number of significant medical applications. There is also some minor use as hot melt adhesives, particularly for the footwear industry. 

Martin D.J., Warren L.A.P., Gunatillake P.A., McCarthy S.J., Meijs G.F., and Schindhelm, K. Polydimethylsiloxane/polyether-mixed macrodiol-based polyurethane elastomer. Biomaterials, 21, 1021, 2000. 

The most important physical characteristics of polyurethane elastomers are their elasticity, low permanent set, high tear strength, and good abrasion resistance. Polyester-based elastomers have higher tear strength than polyether-based analogues. Polyether-based elastomers have better recovery. Important chemical characteristics include stability when exposed to the elements and resistance to oil and grease. 

Wheels and tires are one of the major uses of cast polyurethane elastomers. We commonly see these on fork lift trucks and shopping carts, where their excellent abrasion resistance, resistance to oil, and good elasticity are valued. In industrial settings we find polyurethane covers on rollers used for paper, steel, and textile conveyor systems. In such applications, their excellent cut and abrasion resistance help prolong their useful life. If used in hot and humid conditions, polyether-based polyurethanes are preferred. 

Studies have been made of the elastic (time-independent) properties of single-phase polyurethane elastomers, including those prepared from a diisocyanate, a triol, and a diol, such as dihydroxy-terminated poly (propylene oxide) (1,2), and also from dihydroxy-terminated polymers and a triisocyanate (3,4,5). In this paper, equilibrium stress-strain data for three polyurethane elastomers, carefully prepared and studied some years ago (6), are presented along with their shear moduli. For two of these elastomers, primarily, consideration is given to the contributions to the modulus of elastically active chains and topological interactions between such chains. Toward this end, the concentration of active chains, vc, is calculated from the sol fraction and the initial formulation which consisted of a diisocyanate, a triol, a dihydroxy-terminated polyether, and a small amount of monohydroxy polyether. As all active junctions are trifunctional, their concentration always... 

Polyurethane elastomers are exceptionally tough, abrasion resistant, and resist attack by oil. The polyester types (AU) are susceptible to hydrolytic attack at above ambient temperatures, and certain polyester thermoplastic polyurethanes have been known to stress crack in cable jacketing applications when in contact with water at ambient temperatures this latter effect has sometimes, incorrectly, been ascribed to fungal attack. Polyether types (EU) are far more resistant to hydrolytic attack. Certain polyurethanes can be attacked by UV light, the resistance to this agency primarily being determined by the isocyanate used. 

Propylene oxide is produced from the chlorohydrination of propene similar to the process used to make ethylene oxide (see Ethene). A major use of propylene oxide involves hydrating propylene oxide to produces propylene glycol, propylene polyglycols, and other polyether polyols. These products are used to produce both rigid and flexible polyurethane foams, but they are also used to produce polyurethane elastomers, sealants, and adhesives. 

Adiprene Polyether-based polyurethane (elastomer) Du Pont... 

Poly(propylene oxide) is typically obtained by base catalyzed anionic polymerization of propylene oxide [12]. Both stereospecific and atactic forms are known. The polymer is used as a soft polyether unit in polyurethane elastomers and foams in polymer electrolytes as surfactants (lubricants, dispersants, antistatic agents, foam control agents) in printing inks, as solubilizers in hydraulic fluids, coolant compositions in various medical applications (protective bandages, drug delivery systems, organ preservation, dental compositions), etc. 

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