Syndiotactic 1,2-polybutadienes

Syndiotactic Polybutadiene. Syndiotactic polybutadiene is a unique material that combines the properties of plastic and mbber. It melts at high (150—220°C) temperatures, depending on the degree of crystallinity in the sample, and it can be molded into thin films that are flexible and have high elongation. The unique feature of this plastic-like material is that it can be blended with natural mbber. 1,4-Polybutadiene and the resulting blends exhibit a compatible formulation that combines the properties of plastic and mbber. 

PREPARATION The preparation of amorphous high (99%) 1,2-polybutadiene was first reported in 1981.P) Several reports in the literature describe the preparation of low, medium, and high vinyl 1,2-polybutadienes. Syndiotactic 1,2-polybutadiene can be prepared using various cobalt catalysts. 

Homopolymerization of butadiene can proceed via 1,2- or 1,4-additions. The 1,4-addition produces the geometrically distinguishable trans or cis stmctures with internal double bonds on the polymer chains, 1,2-Addition, on the other hand, yields either atactic, isotactic, or syndiotactic polymer stmctures with pendent vinyl groups (Eig. 2). Commercial production of these polymers started in 1960 in the United States. Eirestone and Goodyear account for more than 60% of the current production capacity (see Elastomers, synthetic-polybutadiene). 

It has been postulated that the syn TT-ahyl stmcture yields the trans-1 4 polymer, and the anti TT-ahyl stmcture yields the cis-1 4 polymer. Both the syn and anti TT-ahyl stmctures yield 1,2 units. In the formation of 1,2-polybutadiene, it is beheved that the syn TT-ahyl form yields the syndiotactic stmcture, while the anti TT-ahyl form yields the isotactic stmcture. The equihbtium mixture of syn and anti TT-ahyl stmctures yields heterotactic polybutadiene. It has been shown (20—26) that the syndiotactic stereoisomers of 1,2-polybutadiene units can be made with transition-metal catalysts, and the pure 99.99% 1,2-polybutadiene (heterotactic polybutadiene) [26160-98-5] can be made by using organolithium compounds modified with bis-pipetidinoethane (27). At present, the two stereoisomers of 1,2-polybutadiene that are most used commercially are the syndiotactic and the heterotactic stmctures. 

Syndiotactic polybutadiene was fkst made by Natta in 1955 (28) with a melting point of 154°C. Syndiotactic polybutadiene [31567-90-5] can be prepared with various melting points depending on its vinyl content and degree of crystallinity. The physical, mechanical, and rheological properties of the polymer are gready affected by these parameters. 

Prepa.ra.tlon, There are several methods described in the Hterature using various cobalt catalysts to prepare syndiotactic polybutadiene (29—41). Many of these methods have been experimentally verified others, for example, soluble organoaluminum compounds with cobalt compounds, are difficult to reproduce (30). A cobalt compound coupled with triphenylphosphine aluminum alkyls water complex was reported byJapan Synthetic Rubber Co., Ltd. (fSR) to give a low melting point (T = 75-90° C), low crystallinity (20—30%) syndiotactic polybutadiene (32). This polymer is commercially available. 

An unusual method for the preparation of syndiotactic polybutadiene was reported by The Goodyear Tire Rubber Co. (43) a preformed cobalt-type catalyst prepared under anhydrous conditions was found to polymerize 1,3-butadiene in an emulsion-type recipe to give syndiotactic polybutadienes of various melting points (120—190°C). These polymers were characterized by infrared spectroscopy and nuclear magnetic resonance (44—46). Both the Ube Industries catalyst mentioned previously and the Goodyear catalyst were further modified to control the molecular weight and melting point of syndio-polybutadiene by the addition of various modifiers such as alcohols, nitriles, aldehydes, ketones, ethers, and cyano compounds. 

Fig. 1. Differential scanning calorimeter (dsc) curves of three grades of low melting syndiotactic 1,2-polybutadiene. A, 90% 1,2 = 71° C B, 92% 1,2 ...

The physical properties of low melting point (60—105°C) syndiotactic polybutadienes commercially available from JSR are shown in Table 1. The modulus, tensile strength, hardness, and impact strength all increase with melting point. These properties are typical of the polymer made with a cobalt catalyst modified with triphenylphosphine ligand. 

Table 1. Physical Properties of Low Melting Syndiotactic 1,2-Polybutadiene...

Three kinds of polymer segments are formed in the polymerization of dienes 1-4 cis-, 1-4 trans-, and 1-2 segments (or 3-4 in polymerization of isoprene or other monosubstituted dienes). The latter may form isotactic or syndiotactic diads when the proportion of the 1-2 form is sufficiently high, e.g. a syndiotactic, highly 1-2 polybutadiene was described recently by Ashitaka et al. 123), although the so far examined 1-2 polybutadienes produced by homogeneous anionic polymerization were found to be atactic (unpubl. results of Bywater, Worsfold). 

Although not a telomerization, it is mentioned here, that syndiotactic 1,2-polybutadienes were prepared in aqueous emulsions with a 7t-allyl-cobalt catalyst [33]. Similarly, chloroprenes were polymerized using aqueous solutions of [PdCl2(TPPMS)2] and [RhCl(TPPMS)3] as catalysts at 40 °C in the presence of an emulsifier and a chain growth regulator (R-SH, R=Cio-Cis) [35]. Despite the usual low reactivity of chlorinated dienes, these reactions proceeded surprisingly fast, leading to quantitative conversion of 10 g chloroprene in 2 hours with only 50 mg of catalyst (approximate TOP = 3500 h- ). 

As is well known, the most simple head-to-tail stereoregular vinyl polymers were called isotactic (22-24) and syndiotactic (25) by Natta. The first compounds to be recognized as such were polypropylene and 1,2-polybutadiene, respectively (26). Ideal isotactic vinyl polymers (4, 5, Scheme 1) have all the substituents on the same side of the chain while in syndiotactic polymers (6, 7) the substituents regularly alternate between the two sides of the chain (27). 

The versatility of Ziegler-Natta catalysis is shown in the polymerization of butadiene. Polybutadiene may have either a 1,2 or 1,4 configuration. The 1,4 polymer has a double bond as part of the main chain and this can be atactic, isotactic, or syndiotactic. Thus many different polybutadienes can be made and all of them have been made with the aid of Ziegler-Natta catalysts. 

Lithium and alkyllithiums in aliphatic hydrocarbon solvents are also used to initiate anionic polymerization of 1,3-butadiene and isoprene.120,183-187 As 1,3-butadiene has conjugated double bonds, homopolymerization of this compound can lead to several polymer structures. 1,4 Addition can produce cis-1,4- or tram-1,4-polybutadiene (19, 20). 1,2 Addition results in a polymer backbone with vinyl groups attached to chiral carbon atoms (21). All three spatial arrangements (isotactic, syndiotactic, atactic) discussed for polypropylene (see Section 13.2.4) are possible when polymerization to 1,2-polybutadiene takes place. Besides producing these structures, isoprene can react via 3,4 addition (22) to yield polymers with the three possible tacticites ... 

The polymerization of butadiene to 1.2 polymers with anionic Ziegler type catalysts has been studied by Natta and co-workers (46). They have shown that isotactic 1.2-polybutadiene can be produced by the use of catalysts which are made up of components which have basic oxygen and nitrogen structures such as triethylaluminum with cobalt acetylacetonate or with chromium acetylacetonate. Natta and co-workers have shown that either syndiotactic or isotactic structures are produced depending on the ratio of aluminum to chromium. Syndiotactic structures are obtained at low aluminum to chromium ratios while isotactic polybutadiene is obtained at high ratios. The basic catalyst component is characteristic of syndiotactic catalysts. Natta, Porri, Zanini and Fiore (47) have also produced 1.2 polybutadiene using... 

Cobalt Ziegler catalysts were also used for the manufacture of 1.2-polybutadiene by Susa (48). He obtained syndiotactic 1.2-poIy-butadiene from catalysts of extremely high ratios of triethylaluminum to cobalt chloride-dipyridine complex. However, as the anionic character of the catalyst system was decreased by the introduction of diethylalumi-num chloride, the 1.2 syndiotactic polymer decreased and increasing... 

Syndiotactic 1.2 polybutadiene has also been made by Longiave and Castelli (49) using an anionic cobalt catalyst made from oxygenated aluminum compounds. Less amounts of 1.2-structure were found in polymerizations in hydrocarbon media. Alkyllithium produced only 6.8% 1.2-structure with the remainder being 1.4 cis and trans. 

Since isomerically pure polymers were not available, three different kinds of BR, each relatively high in one of the three kinds of base units were used as standards [35]. The band near 1308 cm 1 was identified [38,39] with the cis isomer and used for analyses [43]. The 1308 cm 1 band is weak and relatively broad, with the appearance of an unresolved doublet (1306,1311 cm 1). The cis band at 730 cm 1 is more frequently used in spite of some difficulties. Relatively pure, crystalline stereoregular polymers have been prepared and structures were determined by X-ray diffraction for cis [44], trans [45] and syndiotactic vinyl [46] and isotactic vinyl [47]. Infrared spectra [48-50] have been published for the four stereoregular polybutadienes, with detailed analyses of the spectra and band assignments for cis [51], trans [51] and syndiotactic vinyl [51] polymers. For the spectrum of isotactic vinyl BR, bands at 1232, 1225, 1109, 943, 876, 807 and 695 cm"1... 

As regards high Irons- 1,4-poly butadiene, it has a few applications, especially as a blend with natural rubber. Syndiotactic 1,2-polybutadiene is a unique material that combines the properties of plastic and rubber. These properties lead to applications both as a thermoplastic resin and as a rubber. As regards isotactic 1,2-polybutadiene, one may note that its properties have not excited sufficient interest for commercial development. 

---