Polybutadiene Butadiene Rubber

Although this type of rubber was first produced in Europe in the early 1930s, it was almost unknown in the United States until 1960. Treatments are as follows  

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BLCT Basic lattice cluster theory (LCT) bPET Branched polyethylene terephthalate BR Polybutadiene, butadiene rubber... 

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

Rubbers, including styrene butadiene rubber (SBR) and polybutadiene rubber (PBR) ... 

Polymers can be modified by the introduction of ionic groups [I]. The ionic polymers, also called ionomers, offer great potential in a variety of applications. Ionic rubbers are mostly prepared by metal ion neutralization of acid functionalized rubbers, such as carboxylated styrene-butadiene rubber, carboxylated polybutadiene rubber, and carboxylated nitrile rubber 12-5]. Ionic rubbers under ambient conditions show moderate to high tensile and tear strength and high elongation. The ionic crosslinks are thermolabile and, thus, the materials can be processed just as thermoplastics are processed [6]. 

Butadiene is by far the most important monomer for synthetic rubber production. It can be polymerized to polybutadiene or copolymerized with styrene to styrene-butadiene rubber (SBR). Butadiene is an important intermediate for the synthesis of many chemicals such as hexa-methylenediamine and adipic acid. Both are monomers for producing nylon. Chloroprene is another butadiene derivative for the synthesis of neoprene rubber. 

Styrene-butadiene rubber (SBR) is the most widely used synthetic rubber. It can be produced by the copolymerization of butadiene (= 75%) and styrene (=25%) using free radical initiators. A random copolymer is obtained. The micro structure of the polymer is 60-68% trans, 14-19% cis, and 17-21% 1,2-. Wet methods are normally used to characterize polybutadiene polymers and copolymers. Solid state NMR provides a more convenient way to determine the polymer micro structure. ... 

High-impact polystyrene (polystyrene modified with styrene-butadiene rubber (SBR) or polybutadiene rubber). 

Polystyrene (PS) The volume of expanded polystyrene produced probably exceeds the volume production of all other plastics (excluding the polyurethanes) put together. At least half the weight of polystyrene produced is in the form of high impact polystyrene (HIPS)—a complex blend containing styrene-butadiene rubber or polybutadiene. 

In a block copolymer, a long segment made from one monomer is followed by a segment formed from the other monomer. One example is the block copolymer formed from styrene and butadiene. Pure polystyrene is a transparent, brittle material that is easily broken polybutadiene is a synthetic rubber that is very resilient, but soft and opaque. A block copolymer of the two monomers produces high-impact polystyrene, a material that is a durable, strong, yet transparent plastic. A different formulation of the two polymers produces styrene-butadiene rubber (SBR), which is used mainly for automobile tires and running shoes, but also in chewing gum. 

FIGURE 1.12 Master curve of tear energy Gc versus rate R of tear propagation at Tg for three cross-linked elastomers polybutadiene (BR, Tg — —96°C) ethylene-propylene copolymer (EPR, Tg — —60°C) a high-styrene-styrene-butadiene rubber copolymer (HS-SBR, Tg — —30°C). (From Gent, A.N. and Lai, S.-M., J. Polymer Sci., Part B Polymer Phys., 32, 1543, 1994. With permission.)... 

Natural rubber Styrene-butadiene rubber Polybutadiene Polyisoprene Nitrile rubber Halogenated nitrile rubber Ethylene-propylene rubber EPDM... 

The hydrogenation of unsaturated polymers and copolymers in the presence of a catalyst offers a potentially useful method for improving and optimizing the mechanical and chemical resistance properties of diene type polymers and copolymers. Several studies have been published describing results of physical and chemical testing of saturated diene polymers such as polybutadiene and nitrile-butadiene rubber (1-5). These reports indicate that one of the ways to overcome the weaknesses of diene polymers, especially nitrile-butadiene rubber vulcanizate, is by the hydrogenation of carbon-carbon double bonds without the transformation of other functional unsaturation such as nitrile or styrene. 

Diene polymers refer to polymers synthesized from monomers that contain two carbon-carbon double bonds (i.e., diene monomers). Butadiene and isoprene are typical diene monomers (see Scheme 19.1). Butadiene monomers can link to each other in three ways to produce ds-1,4-polybutadiene, trans-l,4-polybutadi-ene and 1,2-polybutadiene, while isoprene monomers can link to each other in four ways. These dienes are the fundamental monomers which are used to synthesize most synthetic rubbers. Typical diene polymers include polyisoprene, polybutadiene and polychloroprene. Diene-based polymers usually refer to diene polymers as well as to those copolymers of which at least one monomer is a diene. They include various copolymers of diene monomers with other monomers, such as poly(butadiene-styrene) and nitrile butadiene rubbers. Except for natural polyisoprene, which is derived from the sap of the rubber tree, Hevea brasiliensis, all other diene-based polymers are prepared synthetically by polymerization methods. 

Table 19.3 Typical reaction conditions for the hydrogenation of polybutadiene (PB), styrene-butadiene diblock copolymer (SB), styrene-butadiene-styrene triblock copolymer (SBS) and nitrile butadiene rubber (NBR).

The hydrogenation in a liquid-liquid system with ionic liquids as the catalyst phase was also applied to the hydrogenation of polymers. The first studies were presented by the group of Rosso et al. [91], who investigated the rhodium-catalyzed hydrogenation of polybutadiene (PBD), nitrile-butadiene rubber (NBR) and styrene-butadiene rubber (SBR) in a [BMIM][BF4]/toluene and a [BMIM][BF4]/tolu-ene/water system. The activity of the catalyst followed the trend PBD>NBR> SBR, which is the same order as the solubility of the polymers in the ionic liquid. The values in percentage total hydrogenation after 4 h reaction time were 94% for PBD and 43% for NBR, and after a reaction time of 3 h was 19% for SBR. 

Butadienes two double bonds make it very reactive. It readily forms polymers, reacting with itself to form polybutadiene. Its also used as a comonomer to make styrene-butadiene rubber (SBR), polychloroprene, and nitrile rubber. These are all forms of synthetic rubber and account for about 75% of the butadiene consumed. The largest share of them is on highway vehicles—truck and car tires, hoses, gaskets, and seals. 

Plant 000033 produces three types of emulsion crumb rubber in varying quantities. Styrene butadiene rubber (SBR) forms the bulk of production, at nearly 3.7 X lO kkg/year (8.2 X lO lb/year), with nitrile butadiene rubber (NBR) and polybutadiene rubber (PBR) making up the remainder of production [4.5 x 10 kkg/year (1.0 x lO lb/year) and... 

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