Plastics renewable biodegradable

Polyhydroxybutyrate (PHB) is a polyhdroxyalkmioate polymer with pl tic-like properties that is synthesized by some soil bacteria (e.g. Alcaligenes eutrophus). The genes for the pathway have been cloned and inserted into plants with successful production of PHB. Additional research is required to optimize the properties the butyrate-valerate copolymer has superior functionality but it remains more difficult to express this material in plants compared to the pure polymer (75). Improved expression levels and localization would also assist in separations and in the economic cost to produce this renewable biodegradable plastic. 

As mentioned previously, biodegradable polymers can be derived from both petroleum and renewable sources. Both types of biodegradable polymers have attracted attention in the industry. Petroleum-based biodegradable polymers may help to overcome the accumulation of non-degradable plastic waste. However, renewable biodegradable polymers not only possess biodegradability, but the polymers are also derived from sustainable sources with environmental credit. 

Figure 1.6 World production of renewable biodegradable plastics...

Polyesters are known to be produced by many bacteria as intracellular reserve materials for use as a food source during periods of environmental stress. They have received a great deal of attention since the 1970s because they are biodegradable, can be processed as plastic materials, are produced from renewable resources, and can be produced by many bacteria in a range of compositions. The thermoplastic polymers have properties that vary from soft elastomers to rigid brittie plastics in accordance with the stmcture of the pendent side-chain of the polyester. The general stmcture of this class of compounds is shown by (3), where R = CH3, n = >100, and m = 0-8. 

Special mention must be made of poly(lactic acid), a biodegradable/bio-resorbable polyester, obtained from renewable resources through fermentation of com starch sugar. This polymer can compete with conventional thermoplastics such as PET for conventional textile fibers or engineering plastics applications. Hie first Dow-Cargill PLA manufacturing facility is scheduled to produce up to 140,000 tons of Nature Works PLA per year beginning in 200245 at an estimated price close to that of other thermoplastic resins U.S. l/kg.46 Other plants are planned to be built in the near future.45... 

Biodegradable films made from edible biopolymers from renewable sources could become an important factor in reducing the environmental impact of plastic waste. Proteins, lipids, and polysaccharides are the main biopolymers employed to make edible films and coatings. Which of these components are present in different proportions and determine the properties of the material, as a barrier to water vapor, oxygen, carbon dioxide, and lipid transfer in food systems (Gomez-Guillen et al. 2002 and 2009). 

All of these factors mean that production of PHA in plants will likely be more expensive than starch. However, considering that starch costs about 0.25 US /kg, even tripling the production cost of PHA compared to starch would make PHA in plants at least five times cheaper than PHA obtained from bacterial fermentation and most likely the cheapest biodegradable plastic made from renewable resources. 

Most of the plastics and synthetic polymers that are used worldwide are produced from petrochemicals. Replacing petroleum-based feedstocks with materials derived from renewable resources is an attractive prospect for manufacturers of polymers and plastics, since the production of such polymers does not depend on the limited supply of fossil fuels [16]. Furthermore, synthetic materials are very persistent in the environment long after their intended use, and as a result their total volume in landfills is giving rise to serious waste management problems. In 1992,20% of the volume and 8% of the weight of landfills in the US were plastic materials, while the annual disposal of plastics both in the US and EC has risen to over 10 million tons [17]. Because of the biodegradability of PHAs, they would be mostly composted and as such would be very valuable in reducing the amount of plastic waste. 

Renewable raw materials are made or derived from short-term renewable sources (one to a few years or a few tens of years) such as plants, trees, wood wastes and other agricultural products. Not all these materials are necessarily biodegradable. Natural rubber, for example, comes from the latex of a tree (Hevea brasiliensis) and is not biodegradable. Renewable materials are often considered as opposites to fossil sources such as petroleum that are not renewable on a human timescale. On the other hand, some synthesized plastics such as certain polyesters are biodegradable. 

Biodegradable plastics have been used on an industrial scale since the end of the 1990s when BASF launched Ecoflex . This is a fossil-based, man-made polyester but yet is completely biodegradable due to its chemical structure. This structure is also the reason why Ecoflex combines excellent mechanical properties with the good processability of synthetic thermoplastics. Ecoflex is the preferred blend partner for bio-based and biodegradable polymers, which typically do not exhibit good mechanics and processability for film applications by themselves. Ecoflex therefore is a synthetic polymer that enables the extensive use of renewable raw materials (e.g., starch). 

When looking at the life cycle of biodegradable plastics, two aspects are of particular importance the end-of-life options and the use of renewable resources in the material production (the major part of the currently available biodegradable plastic products are made of blends of fossil-based polymers and polymers derived from biomass). 

Ecoflex is an essential component for the processing of renewable raw materials like starch and for producing high quality biodegradable and bio-based plastic films out of them. Ecoflex /thermoplastic starch compounds are used... 

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