Selective oxidation catalyst

Sn-Sb oxide catalyst selective oxidation - for instance isobutene to methacrolein... 

Beckler, R. K. and M. G. White, Polynuclear Metal Complexes as Model Mixed Oxide Catalysts Selective Chemisorption of NH3 and NO , J. Catal, 109, pp. 25-36 (1988) Beckler, R. K. and M. G. White, Polynuclear Metal Complexes as Model Mixed Oxide Catalysts Isomerization Activity , J. Catal, 110, pp. 364-374 (1988). Coulier, L., V. G. Kishan, J. A. R. van Veen, and J W. Niemantsverdriet, Surface science models for CoMo Hydrodesulfurization Catalysts the Influence of the support on hydrodesulfurization acidity , J. Vac Scl Technol A. 19, Issue 4, 1 July/August 2001, pp 1510-5. 

On Cu/Mg/Al mixed oxide catalysts, selective oxidation to N2 predominates, likely via hydrazine and other N N triple bond containing species, as surface intermediates. IR experiments show that over Cu/Mg/Al mixed oxide catalysts the reactivity of ammonia to give hydrazine and other compounds is not found... 

A topic of current interest is that of methane activation to give ethane or selected oxidation products such as methanol or formaldehyde. Oxide catalysts are used, and there may be mechanistic connections with the Fischer-Tropsch system (see Ref. 285). 

The vapor-phase reduction of acrolein with isopropyl alcohol in the presence of a mixed metal oxide catalyst yields aHyl alcohol in a one-pass yield of 90.4%, with a selectivity (60) to the alcohol of 96.4%. Acrolein may also be selectively reduced to yield propionaldehyde by treatment with a variety of reducing reagents. 

Vanadium phosphoms oxide-based catalysts ate unstable in that they tend to lose phosphoms over time at reaction temperatures. Hot spots in fixed-bed reactors tend to accelerate this loss of phosphoms. This loss of phosphoms also produces a decrease in selectivity (70,136). Many steps have been taken, however, to aHeviate these problems and create an environment where the catalyst can operate at lower temperatures. For example, volatile organophosphoms compounds are fed to the reactor to mitigate the problem of phosphoms loss by the catalyst (137). The phosphoms feed also has the effect of controlling catalyst activity and thus improving catalyst selectivity in the reactor. The catalyst pack in the reactor may be stratified with an inert material (138,139). Stratification has the effect of reducing the extent of reaction pet unit volume and thus reducing the observed catalyst temperature (hot... 

Fluidized-bed reactor systems put other unique stresses on the VPO catalyst system. The mixing action inside the reactor creates an environment that is too harsh for the mechanical strength of a vanadium phosphoms oxide catalyst, and thus requires that the catalyst be attrition resistant (121,140,141). To achieve this goal, vanadium phosphoms oxide is usually spray dried with coUoidal siUca [7631-86-9] or polysiUcic acid [1343-98-2]. Vanadium phosphoms oxide catalysts made with coUoidal sUica are reported to have a loss of selectivity, while no loss in selectivity is reported for catalysts spray dried with polysUicic acid (140). 

Benzene-Based Catalyst Technology. The catalyst used for the conversion of ben2ene to maleic anhydride consists of supported vanadium oxide [11099-11-9]. The support is an inert oxide such as kieselguhr, alumina [1344-28-17, or sUica, and is of low surface area (142). Supports with higher surface area adversely affect conversion of benzene to maleic anhydride. The conversion of benzene to maleic anhydride is a less complex oxidation than the conversion of butane, so higher catalyst selectivities are obtained. The vanadium oxide on the surface of the support is often modified with molybdenum oxides. There is approximately 70% vanadium oxide and 30% molybdenum oxide [11098-99-0] in the active phase for these fixed-bed catalysts (143). The molybdenum oxide is thought to form either a soUd solution or compound oxide with the vanadium oxide and result in a more active catalyst (142). 

Fresh butane mixed with recycled gas encounters freshly oxidized catalyst at the bottom of the transport-bed reactor and is oxidized to maleic anhydride and CO during its passage up the reactor. Catalyst densities (80 160 kg/m ) in the transport-bed reactor are substantially lower than the catalyst density in a typical fluidized-bed reactor (480 640 kg/m ) (109). The gas flow pattern in the riser is nearly plug flow which avoids the negative effect of backmixing on reaction selectivity. Reduced catalyst is separated from the reaction products by cyclones and is further stripped of products and reactants in a separate stripping vessel. The reduced catalyst is reoxidized in a separate fluidized-bed oxidizer where the exothermic heat of reaction is removed by steam cods. The rate of reoxidation of the VPO catalyst is slower than the rate of oxidation of butane, and consequently residence times are longer in the oxidizer than in the transport-bed reactor. 

Catalyst Selection. The low resin viscosity and ambient temperature cure systems developed from peroxides have faciUtated the expansion of polyester resins on a commercial scale, using relatively simple fabrication techniques in open molds at ambient temperatures. The dominant catalyst systems used for ambient fabrication processes are based on metal (redox) promoters used in combination with hydroperoxides and peroxides commonly found in commercial MEKP and related perketones (13). Promoters such as styrene-soluble cobalt octoate undergo controlled reduction—oxidation (redox) reactions with MEKP that generate peroxy free radicals to initiate a controlled cross-linking reaction. 

Rates and selectivities of soHd catalyzed reactions can also be influenced by mass transport resistance in the external fluid phase. Most reactions are not influenced by external-phase transport, but the rates of some very fast reactions, eg, ammonia oxidation, are deterrnined solely by the resistance to this transport. As the resistance to mass transport within the catalyst pores is larger than that in the external fluid phase, the effectiveness factor of a porous catalyst is expected to be less than unity whenever the external-phase mass transport resistance is significant, A practical catalyst that is used under such circumstances is the ammonia oxidation catalyst. It is a nonporous metal and consists of layers of wire woven into a mesh. 

Catalyst Selectivity. Selectivity is the property of a catalyst that determines what fraction of a reactant will be converted to a particular product under specified conditions. A catalyst designer must find ways to obtain optimum selectivity from any particular catalyst. For example, in the oxidation of ethylene to ethylene oxide over metallic silver supported on alumina, ethylene is converted both to ethylene oxide and to carbon dioxide and water. In addition, some of the ethylene oxide formed is lost to complete oxidation to carbon dioxide and water. The selectivity to ethylene oxide in this example is defined as the molar fraction of the ethylene converted to ethylene oxide as opposed to carbon dioxide. 

The per pass ethylene conversion in the primary reactors is maintained at 20—30% in order to ensure catalyst selectivities of 70—80%. Vapor-phase oxidation inhibitors such as ethylene dichloride or vinyl chloride or other halogenated compounds are added to the inlet of the reactors in ppm concentrations to retard carbon dioxide formation (107,120,121). The process stream exiting the reactor may contain 1—3 mol % ethylene oxide. This hot effluent gas is then cooled ia a shell-and-tube heat exchanger to around 35—40°C by usiag the cold recycle reactor feed stream gas from the primary absorber. The cooled cmde product gas is then compressed ia a centrifugal blower before entering the primary absorber. 

Ethylene Oxide Catalysts. Of all the factors that influence the utihty of the direct oxidation process for ethylene oxide, the catalyst used is of the greatest importance. It is for this reason that catalyst preparation and research have been considerable since the reaction was discovered. There are four basic components in commercial ethylene oxide catalysts the active catalyst metal the bulk support catalyst promoters that increase selectivity and/or activity and improve catalyst life and inhibitors or anticatalysts that suppress the formation of carbon dioxide and water without appreciably reducing the rate of formation of ethylene oxide (105). 

Each precious metal or base metal oxide has unique characteristics, and the correct metal or combination of metals must be selected for each exhaust control appHcation. The metal loading of the supported metal oxide catalysts is typically much greater than for nobel metals, because of the lower inherent activity pet exposed atom of catalyst. This higher overall metal loading, however, can make the system more tolerant of catalyst poisons. Some compounds can quickly poison the limited sites available on the noble metal catalysts (19). 

Kelkar and McCarthy (1995) proposed another method to use the feedforward experiments to develop a kinetic model in a CSTR. An initial experimental design is augmented in a stepwise manner with additional experiments until a satisfactory model is developed. For augmenting data, experiments are selected in a way to increase the determinant of the correlation matrix. The method is demonstrated on kinetic model development for the aldol condensation of acetone over a mixed oxide catalyst. 

It was quite recently reported that La can be electrodeposited from chloroaluminate ionic liquids [25]. Whereas only AlLa alloys can be obtained from the pure liquid, the addition of excess LiCl and small quantities of thionyl chloride (SOCI2) to a LaCl3-sat-urated melt allows the deposition of elemental La, but the electrodissolution seems to be somewhat Idnetically hindered. This result could perhaps be interesting for coating purposes, as elemental La can normally only be deposited in high-temperature molten salts, which require much more difficult experimental or technical conditions. Furthermore, La and Ce electrodeposition would be important, as their oxides have interesting catalytic activity as, for instance, oxidation catalysts. A controlled deposition of thin metal layers followed by selective oxidation could perhaps produce cat-alytically active thin layers interesting for fuel cells or waste gas treatment. 

In the second section, unconverted hydrogen sulfide reacts with the produced sulfur dioxide over a bauxite catalyst in the Claus reactor. Normally more than one reactor is available. In the Super-Claus process (Figure 4-3), three reactors are used. The last reactor contains a selective oxidation catalyst of high efficiency. The reaction is slightly exothermic ... 

Figure 4-3. The Super Claus process for producing sulfur (1) main burner, (2,4, 6,8) condensers, (3,5) Claus reactors, (7) reactor with selective oxidation catalyst.

The process which was developed hy DOW involves cyclodimerization of hutadiene over a proprietary copper-loaded zeolite catalyst at moderate temperature and pressure (100°C and 250 psig). To increase the yield, the cyclodimerization step takes place in a liquid phase process over the catalyst. Selectivity for vinylcyclohexene (VCH) was over 99%. In the second step VCH is oxidized with oxygen over a proprietary oxide catalyst in presence of steam. Conversion over 90% and selectivity to styrene of 92% could he achieved. ... 

C.T. Campbell, Cs promoted Ag(lll) Model studies of selective ethylene oxidation catalysts,/. Phys. Chem. 89(26), 5789-5795 (1985). 

Although, as stated above, we wiU mostly focus on hydrolytic systems it is worth discussing oxidation catalysts briefly [8]. Probably the best known of these systems is exemphfied by the antitumor antibiotics belonging to the family of bleomycins (Fig. 6.1) [9]. These molecules may be included in the hst of peptide-based catalysts because of the presence of a small peptide which is involved both in the coordination to the metal ion (essential co-factor for the catalyst) and as a tether for a bisthiazole moiety that ensures interaction with DNA. It has recently been reported that bleomycins will also cleave RNA [10]. With these antibiotics DNA cleavage is known to be selective, preferentially occurring at 5 -GpC-3 and 5 -GpT-3 sequences, and results from metal-dependent oxidation [11]. Thus it is not a cleavage that occurs at the level of a P-O bond as expected for a non-hydrolytic mechanism. 

CU/AI2O3, and AU/AI2O3 catalysts and the effects of Ii20 and CeO addition [69]. However, the additives caused a decrease in the N2 selectivity but remarkably improved the catalytic activity, in particular, a decrease in Tso over 200°C in the case of gold. Gold catalysts have a potential for NH3 oxidation at lower temperature if a proper kind of support metal oxides is selected. 

The selectivity of the catalyst is of major importance in the case of chlorinated VOCs the oxidation products should not contain even more harmful compounds than the parent-molecule, for example, formation of dioxins should be avoided. In addition, the minimization of CI2 and maximization of HCl in a product gas should be achieved [61]. These are just a few examples of why researchers are continuing the search for VOC oxidation catalysts as well as new reactor concepts. The new possibilities include, for example, utilization of nanosized gold catalysts in the oxidation of sulfur-containing VOCs and microwave-assisted processes where combination of adsorption and oxidation is used in low-concentration VOC oxidation [62, 63]. 

Selective oxidation of p-xylene to terephthaldehyde (TPAL) on W-Sb oxide catalysts was studied. While WO3 was active in p-xylene conversion but non-selective for TPAL formation, addition of Sb decreased the activity in p-xylene conversion but increased TPAL selectivity significantly. Structure change was also induced by Sb addition. Evidences from various characterization techniques and theoretical calculation suggest that Sb may exist as various forms, which have different p-xylene adsorption property, reactivity toward p-xylene and TPAL selectivity. Relative population of each species depends on Sb content. 

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