Olex process

Olefin Separation. Olefin-containing streams are separated either by the OlefinSiv process (Union Carbide Corp.) separating / -butenes from isobutenes in the vapor phase, or the Olex process (Universal Oil Product) a Hquid-phase process. 

A few companies, eg, Enichem in Italy, Mitsubishi in Japan, and a plant under constmction at Eushun in China, separate the olefins from the paraffins to recover high purity (95—96%) linear internal olefins (LIO) for use in the production of oxo-alcohols and, in one case, in the production of polylinear internal olefins (PIO) for use in synthetic lubricants (syn lubes). In contrast, the UOP Olex process is used for the separation of olefins from paraffins in the Hquid phase over a wide carbon range. 

The color of the derivative alkylbenzenesulfonic acid is clearly better. The solubility characteristics remain good. An olefin from the Pacol-Olex process (C, 0/13 olefin) is used as a starting olefin. The DeFine step is employed to reduce the diolefin content to <0.5%. With such an olefin an LAB is obtained over an aluminum chloride catalyst with a linear content of >99% and from which the sulfonation product has a biodegradability (DOC) comparable to that of other LABs[122,123].Table 25 gives typical physical-chemical data about different LAB types. 

The coimnerdal liquid adsorptive separation process of Ciq-Ch -olefins from Cio-Ci4 n-paraffins is another unique example of how zeolite adsorption can be applied. As shown in Table 6.1, distillation is not an option to separate C10-C14 olefins from Ciq-Cu paraffins because of their close boiling points. In this case, the UOP Olex process using NaX adsorbent is used to separate Ciq-Cm olefins from Cio-Ci4 paraffins. 

There are three liquid-phase adsorption Sorbex technology-based separation processes for the production of olefins. The first two are the UOP C4 Olex and UOP Sorbutene processes and the third is the detergent Olex process(Cio i,5) [25, 26]. The three olefin separation processes share many similarities. The first similarity between the three olefin separation processes is that each one utilizes a proprietary adsorbent whose empirical formula is represented by Cation,([(A102)),(Si02)2] [27]. The cation type imparts the desired selectivity for the particular separation. This zeolite has a three-dimensional pore structure with pores running perpendicular to each other in the x, y and z planes [28]. The second similarity between the three olefin separation processes is the use of a mixed olefin/paraffin desorbent. The specifics of each desorbent composition are discussed in their corresponding sections. The third similarity is the fact that all three utilize the standard Sorbex bed allotment that enables them to achieve product purities in excess of 98%. The following sechons review each process in detail. 

Mixed C4 olefins (primarily iC4) are isolated from a mixed C olefin and paraffin stream. Two different liquid adsorption high-purity C olefin processes exist the C4 Olex process for producing isobutylene (iCf ) and the Sorbutene process for producing butene-1. Isobutylene has been used in alcohol synthesis and the production of methyl tert-butyl ether (MTBE) and isooctane, both of which improve octane of gasoHne. Commercial 1-butene is used in the manufacture of both hnear low-density polyethylene (LLDPE) and high-density polyethylene (HDPE)., polypropylene, polybutene, butylene oxide and the C4 solvents secondary butyl alcohol (SBA) and methyl ethyl ketone (MEK). While the C4 Olex process has been commercially demonstrated, the Sorbutene process has only been demonstrated on a pilot scale. 

The C4 Olex process is designed with the full allotment of Sorbex beds in addition to the four basic Sorbex zones. The C4 Olex process employs sufficient operating temperature to overcome diffusion limitations with a corresponding operating pressure to maintain liquid-phase operation. The C4 Olex process utilizes a mixed paraffin/olefin heavy desorbent. In this case it is an olefin/paraffin mix consisting of n-hexene isomers and -hexane. A rerun column is needed to remove heavy feed components such as Cs/C because they would contaminate or dilute the hexene/hexane desorbent. Table 8.5 contains the typical feed and product distributions. 

Table 8.5 C4 Olex process typical feed and extract composition.

The Cio-16 Olex process produces a range of high purity C10-16 internal linear olefin product. There are five licensed units with a combined capacity exceeding 340KMTA. Cio i3 olefin product is used as a feedstock for detergent LAB, Cn i4 olefin finds use in C -is detergent alcohols and Ci5 i,5 olefin is processed into the lubricants formed from poly-internal olefins (PIO). The detergent Olex process... 

Table 8.7 Typical detergent Olex process feed and extract compositions.

Sohn, S.W. (2003) UOP olex process for olefin recovery, in Handbook of Petroleum Refining Process, 3rd edn (ed. R.A. 

Olefin Separation. U.O.P. s Olex Process. U.O.P. s other hydrocarbon separation process developed recently—i.e., the Olex process—is used to separate olefins from a feedstock containing olefins and paraffins. The zeolite adsorbent used, according to patent literature 29, 30), is a synthetic faujasite with 1-40 wt % of at least one cation selected from groups I A, IIA, IB, and IIB. The Olex process is also believed to use the same simulated moving-bed operation in liquid phase as U.O.P. s other hydrocarbon separation processes—i.e., the Molex and Parex processes. 

The SMB technology was developed by UOP and its major field of application is in the area of binary separations. For example, SMB has been used in the chemical industry for several separations known as SORBEX processes [1-3], which include, among others, the PAREX process for p-xylene separation from a Cs aromatic fraction [4], the OLEX process for the separation of olefins from paraffins, the SAREX process to separate fructose from glucose [4] and the MOLEX process [5]. Simulated moving bed is being used particularly for separation of enantiomers from racemic mixtures or from the products of enantioselective synthesis [6,7]. It has been used for the production of fine chemicals, and petrochemical intermediates, such as Cg-hydrocarbons [8], food chemistry such as fatty acids [2], or certain sugars from carbohydrate mixtures [8] and protein desalination [9]. 

Olex process for separation of olefins from a mixture of olefins and paraffins. 

SMB systems were created to exploit some of the countercurrent features of moving-bed systems, but employing fixed beds to avoid attrition. Liquid-phase SMB adsorption systems, such as OOP s Sorbex processes, have been commercialized since the early 1960s. Among the Sor-bex family, the Molex process separates normal paraffins from branched and cyclic isomers the Olex process splits olefins from paraffins the Parex process isolates p-xylens from m-, o-xylene, and ethyl benzene mixtures and the Sarex process splits fructose from com syrup. These are discussed further in Section 14.6. 

Petroleum fractions contain many different hydrocarbon molecules and ever more stringent environmental constraints now determine con iosition and purity requirements of the products. Furthermore, when upgrading different hydrocarbon streams the formation of side-products leads to even more complex mixtures. For example when producing linear olefinic hydrocarbons by paraffin dehydrogenation aromatic side-products are formed [28]. Often, alkane/alkene/aromatic hydrocarbon mixtures have to be separated. For the liquid phase separation of normal alkenes from n-alkene/n-alkane mixtures, the OLEX process was developed [2]. Also, the separation of alkane/alkene mixtures by adsorption via Ji-complexation has been extensively studied [29-31]. However, no industrial adsorptive separation processes are available for the separation of either alkanes or alkenes of different chain length. Rather, a downstream distillation section is used as to separate for exan5)le the linear aZp/jfl-olefins (C4-C10) produced by the AlphaSelect Process (IFP) [32]. 

Sorbex configuration) utilizes a 5A zeolite adsorbent and light naphtha as desorbent for the separation of linear and branched chain paraffins. Olefins may be separated from saturated hydrocarbon isomers by the Olex process using CaX zeolite as adsorbent and heavy naphtha as desorbent. Separation of fructose from glucose is achieved in the Sarex process using CaY zeolite as adsorbent and water as desorbent. All of these processes are summarized in Table 5.1. 

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