Of slurries

Fig. 5. The effect of ultrasonic irradiation on the surface morphology and particle size ofNi powder. Initial particle diameters (a) before ultrasound were i 160 fim-, (b) after ultrasound, fim. High velocity interparticle coUisions caused by ultrasonic irradiation of slurries are responsible for the smoothing...

Further work is needed to build a physical model that allows prediction of the concentration effect from the primary properties of the slurry or from a limited amount of slurry testing. 

Measurement by Electromagnetic Effects. The magnetic flow meter is a device that measures the potential developed when an electrically conductive flow moves through an imposed magnetic field. The voltage developed is proportional to the volumetric flow rate of the fluid and the magnetic field strength. The process fluid sees only an empty pipe so that the device has a very low pressure drop. The device is useful for the measurement of slurries and other fluid systems where an accumulation of another phase could interfere with flow measurement by other devices. The meter must be installed in a section of pipe that is much less conductive than the fluid. This limits its appHcabiHty in many industrial situations. 

A development in the 1960s was that of on-line elemental analysis of slurries using x-ray fluorescence. These have become the industry standard. Both in-stream probes and centralized analyzers are available. The latter is used in large-scale operations. The success of the analyzer depends on how representative the sample is and how accurate the caUbration standards are. Neutron activation analyzers are also available (45,51). These are especially suitable for light element analysis. On-stream analyzers are used extensively in base metal flotation plants as well as in coal plants for ash analysis. Although elemental analysis provides important data, it does not provide information on mineral composition which is most cmcial for all separation processes. Devices that can give mineral composition are under development. 

Fig. 24. Flow meters for on-line measurement of slurry flow rates (a) magnetic and (b) ultrasonic (6).

Fig. 7. The vat machine. A, last cylinder taking up slurry from the surrounding vat B, extractor C, perforated cylinder containing D, a stationary water extractor E, press F, supply of slurry x, paper on its way to the dryers jy, multiple wet paper sheet coming from preceding cylinders (15).

Slurry Pipelines. Finely divided soHds can be transported in pipelines as slurries, using water or another stable Hquid as the suspending medium. Flow characteristics of slurries in pipelines depend on the state of subdivision of the soHds and their distribution within the fluid system. 

Coal Slurry Pipelines. The only operating U.S. coal slurry pipeline is the 439-km Black Mesa Pipeline that has provided the 1500-MW Mohave power plant of Southern California Edison with coal from the Kayenta Mine in northern Arizona since 1970. It is a 457-mm dia system that aimuaHy deHvers - 4.5 x 10 t of coal, the plant s only fuel source, as a 48.5—50% slurry. Remote control of slurry and pipeline operations is achieved with a SCADA computer system. In 1992 coal deHvery cost from mine to power plant was calculated to be 0.010/tkm ( 0.015/t-mi) (28). 

In the manufacture of explosives, sodium nitrate is used mainly in blasting agents. In slurries and emulsions, sodium nitrate improves stabiUty and sensitivity. It also improves the energy balance because sodium nitrate replaces water, so that more fuel can be added to the formulation. Sodium nitrate reduces crystal size of slurries, which in turn increases detonating speed. In dynamites sodium nitrate is used as an energy modifier. Typical content of sodium nitrate is 20—50 wt % in dynamites, 5—30 wt % in slurries, and 5—15 wt % in emulsions. Sodium nitrate is used also in permissible dynamites, a special type of dynamite for coal (qv) mining. 

Emission Control Catalysts. An appHcation of growing importance for cerium is as one of the catalyticaHy active components used to remove pollutants from vehicle (autoexhaust) emissions (36). The active form of cerium is the oxide that can be formed in situ by calciaation of a soluble salt such as nitrate or by deposition of slurried oxide (see Exhaust control, automotive). 

Correlations of nucleation rates with crystallizer variables have been developed for a variety of systems. Although the correlations are empirical, a mechanistic hypothesis regarding nucleation can be helpful in selecting operating variables for inclusion in the model. Two examples are (/) the effect of slurry circulation rate on nucleation has been used to develop a correlation for nucleation rate based on the tip speed of the impeller (16) and (2) the scaleup of nucleation kinetics for sodium chloride crystalliza tion provided an analysis of the role of mixing and mixer characteristics in contact nucleation (17). Pubhshed kinetic correlations have been reviewed through about 1979 (18). In a later section on population balances, simple power-law expressions are used to correlate nucleation rate data and describe the effect of nucleation on crystal size distribution. 

The magma density Mj- (mass of crystals per unit volume of slurry or Hquor) may be obtained from the third moment of the population density function and is given by... 

The inverted differential U tube, in which the manometric fluid may be a gas or a hght liquid, can be used to measure hquid pressure differentials, especially for the flow of slurries where solids tend to settle out. Additional details on the use of this manometer can be obtained from Doolittle (op. cit., p. 18). 

Current designs for venturi scrubbers generally use the vertical downflow of gas through the venturi contactor and incorporate three features (I) a wet-approach or flooded-waU entry sec tion, to avoid dust buildup at a wet-dry pmction (2) an adjustable throat for the venturi (or orifice), to provide for adjustment of the pressure drop and (3) a flooded elbow located below the venturi and ahead of the entrainment separator, to reduce wear by abrasive particles. The venturi throat is sometimes fitted with a refractoiy fining to resist abrasion by dust particles. The entrainment separator is commonly, but not invariably, of the cyclone type. An example of the standard form of venturi scrubber is shown in Fig. 17-48. The wet-approach entiy section has made practical the recirculation of slurries. Various forms of adjustable throats, which may be under manual or automatic control. 

Suspensions of fine sohds may have pseudoplastic or plastic-flow properties. When they are in laminar flow in a stirred vessel, motion in remote parts of the vessel where shear rates are low may become negligible or cease completely. To compensate for this behavior of slurries, large-diameter impellers or paddles are used, with (D /Df) > 0.6, where Df is the tank diameter. In some cases, for example, with some anchors, > 0.95 Df. Two or more paddles may be used in deep tanks to avoid stagnant regions in slurries. 

Likewise, large-diameter impellers (D > Df/2) are useful for (1) avoiding stagnant regions in slurries, (2) short mixing times to obtain uniformity throughout a vessel, (3) promotion of heat transfer, and (4) laminar continuous averaging of slurries. 

In the equation referred to above, it is assumed that there is 100 percent transmission of the shear rate in the shear stress. However, with the slurry viscosity determined essentially by the properties of the slurry, at high concentrations of slurries there is a shppage factor. Internal motion of particles in the fluids over and around each other can reduce the effective transmission of viscosity efficiencies from 100 percent to as low as 30 percent. 

J. Y. Oldshiie, Chemical Engineering Progress, Mixing of Slurries Near the Ultimate Settled Solids Concentration, 77(5) 95-98 (1981). 

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