Nylon growth

Future demand growth is tied to nylon growth. It is projected to be about 2% per year. However, cyclohexane s demand may increase greatly if nylon carbon fiber composites see accelerated use in the energy-efficient motor vehicles of the next... 

As with polyesters, the amidation reaction of acid chlorides may be carried out in solution because of the enhanced reactivity of acid chlorides compared with carboxylic acids. A technique known as interfacial polymerization has been employed for the formation of polyamides and other step-growth polymers, including polyesters, polyurethanes, and polycarbonates. In this method the polymerization is carried out at the interface between two immiscible solutions, one of which contains one of the dissolved reactants, while the second monomer is dissolved in the other. Figure 5.7 shows a polyamide film forming at the interface between an aqueous solution of a diamine layered on a solution of a diacid chloride in an organic solvent. In this form interfacial polymerization is part of the standard repertoire of chemical demonstrations. It is sometimes called the nylon rope trick because of the filament of nylon produced by withdrawing the collapsed film. 

Adipic acid is a very large volume organic chemical. Worldwide production in 1986 reached 1.6 x 10 t (3.5 x 10 lb) (158) and in 1989 was estimated at more than 1.9 x 10 t (Table 7). It is one of the top fifty (159) chemicals produced in the United States in terms of volume, with 1989 production estimated at 745,000 t (160). Growth rate in demand in the United States for the period 1988—1993 is estimated at 2.5% per year based on 1987—1989 (160). Table 7 provides individual capacities for U.S. manufacturers. Western European capacity is essentially equivalent to that in the United States at 800,000 t/yr. Demand is highly cycHc (161), reflecting the automotive and housing markets especially. Prices usually foUow the variabiUty in cmde oil prices. Adipic acid for nylon takes about 60% of U.S. cyclohexane production the remainder goes to caprolactam for nylon-6, export, and miscellaneous uses (162). In 1989 about 88% of U.S. adipic acid production was used in nylon-6,6 (77% fiber and 11% resin), 3% in polyurethanes, 2.5% in plasticizers, 2.7% miscellaneous, and 4.5% exported (160). 

Because of projected nylon-6,6 growth of 4—10% (167) per year in the Far East, several companies have announced plans for that area. A Rhc ne-Poulenc/Oriental Chemical Industry joint venture (Kofran) announced a 1991 startup for a 50,000-t/yr plant in Onsan, South Korea (168,169). Asahi announced plans for a 15,000-t/yr expansion of adipic acid capacity at their Nobeoka complex in late 1989, accompanied by a 60,000-t/yr cyclohexanol plant at Mizushima based on their new cyclohexene hydration technology (170). In early 1990 the Du Pont Company announced plans for a major nylon-6,6 complex for Singapore, including a 90,000-t/yr adipic acid plant due to start up in 1993 (167). Plans or negotiations for other adipic acid capacity in the area include Formosa Plastics (Taiwan) (171) and BASF-Hyundai Petrochemical (South Korea) (167). Adipic acid is a truly worldwide... 

Correlation with markets for other products is particularly useful for a new product. For example, market growth history of an older product, eg, nylon, can be plotted on a graph to predict the probable growth for a newer product, eg, polyester fibers. Data for both products may be plotted on the same chart, though not necessarily to the same scale and with the time scale shifted to bring the respective curves in parallel. 

Standard Test Methods for Tire Yarns, Cords, and Woven Fabrics. ASTM standard D885M-94 includes test methods for characterizing tire cord twist, break strength, elongation at break, modulus, tenacity, work-to-break, toughness, stiffness, growth, and dip pickup for industrial filament yams made from organic base fibers, cords twisted from such yams, and fabrics woven from these cords that are produced specifically for use in the manufacture of pneumatic tires. These test methods apply to nylon, polyester, rayon, and aramid yams, tire cords, and woven fabrics. 

Over 565,000 t/yr of nonftber crystalline nylons is sold worldwide (63). Since markets are controUed by the economy, a modest growth of 5—8%/yr is expected. Although currently only ca 900 t/yr of amorphous nylons is sold worldwide (64), a growth rate of 10% is expected because of increased research activity. Currently, the amorphous nylon resins compete with PEI and polyesters in many appHcations. 

The Ultem PEI resins compete with PAI, polyarylethersulfone, nylon, and polyester resins in certain markets. General Electric Co. is the sole U.S. manufacturer of PEI resins. High cost coupled with stiff competition from metals and ceramics have limited growth. 

Currently, over 110,000 t/yr of engineering resin blends are consumed worldwide, primarily in the transportation, business-machine, hardware, electrical, and appHance industries. Annual growth is projected to be ca 17%/yr. New blends based on PC, terephthalate, and nylon resins are experiencing the greatest expansion (122). These projections could be surpassed if large-volume metal appHcations such as automotive panels are replaced by engineering resin blends which are currently being field-tested. 

The forecasts made in 1985 (77) of 8—8.5% worldwide aimual growth have not materialized. The 2 x lOg + /yr engineering plastic production reported for 1985—1986 has remained fairly constant. Whereas some resins such as PET, nylon-6, and nylon-6,6 have continued to experience growth, other resins such as poly(phenylene oxide) have experienced downturns. This is due to successhil inroads from traditional materials (wood, glass, ceramics, and metals) which are experiencing a rebound in appHcations driven by new technology and antiplastics environmental concerns. Also, recycling is likely to impact production of all plastics. 

The best known step-growth polymers are the polyamides, or nylons, first prepared by Wallace Carothers at the DuPont Company by heating a diamine with a diacid. Por example, nylon 66 is prepared by reaction of adipic acid (hexanedioic acid) with hexamethylenediamine (.1.,6-hexanediamine) at 280 °C. The designation "66" tells the number of carbon atoms in the diamine (the first 6) and the diacid (the second 6). 

Step-growth polymers, such as polyamides and polyesters, are prepared by reactions between difunctional molecules. Polyamides (nylons) are formed by reaction between a diacid and a diamine polyesters are formed from a diacid and a diol. 

The step-growth polymer nylon 6 is prepared from caprolactam. The reaction involves initial reaction of caprolactam with water to give an intermediate open-chain amino acid, followed by heating to form the polymer. Propose mechanisms for both steps, and show the structure of nylon 6. 

Step-growth polymers are produced by reactions in which each bond in the polymer is formed stepwise, independently of the others. Like the polyamides (nylons) and polyesters that we saw in Section 21.9, most step-growth polymers... 

Nylon (Section 21.9) A synthetic polyamide step-growth polymer. 

Step-growth polymer (Sections 21.9, 31.4) A polymer in which each bond is formed independently of the others. Polyesters and polyamides (nylons) are examples. 

Step growth polymerization. Important polymers manufactured by step growth are polyamides (nylons), polyesters, and polyurethanes. 

The most common form of step growth polymerization is condensation polymerization. Condensation polymers are generally formed from simple reactions involving two different monomers. The monomers are difunctional, having a chemically reactive group on each end of their molecules. Examples of condensation polymerization are the formation of nylon 66, a polyamide, and of poly(ethylene terephthalate), a polyester. Because condensation poly-... 

Step growth polymerization can also take place without splitting out a small molecule. Ring-opening polymerization, such as caprolactam polymerization to nylon 6, is an example. Polyurethane formation from a diol and a diisocyanate is another step growth polymerization in which no small molecule is eliminated. 

Plexiglas box divided by nylon gauze into various vertical compartments differently proximate to roots Rhizosphere and bulk soil initially compartmentalized. Soil-root interface scarcely resolved. Apparatus time expensive and difficult to build up. No particular constraints for root growth. 94, 95, 130-132... 

Condensation polymers, which are also known as step growth polymers, are historically the oldest class of common synthetic polymers. Although superseded in terms of gross output by addition polymers, condensation polymers are still commonly used in a wide variety of applications examples include polyamides (nylons), polycarbonates, polyurethanes, and epoxy adhesives. Figure 1.9 outlines the basic reaction scheme for condensation polymerization. One or more different monomers can be incorporated into a condensation polymer. 

The nylon 66 molecule shown in Fig, 1,11 is a thermoplastic polymer, created by the step growth polymerization of hexamine and adipic acid. The majority of commercial polymers are thermoplastics, which permits us to readily mold them to many useful shapes. 

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