Stress, normal

Even if no perceptible motion occurs (see later, however), application of a force leads to microdisplacements of one surface relative to the other and, again, often a large increase in area of contact. The ratio F/W in such an experiment will be called since it does not correspond to either the usual ns or can be related semiempirically to the area change, as follows [38]. We assume that for two solids pressed against each other at rest the area of contact Aq is given by Eq. XII-1, A W/P. However, if shear as well as normal stress is present, then a more general relation for threshold plastic flow is... 

C2.1.8.2 SHEAR THINNING AND NORMAL STRESS IN POLYMER MELTS... 

Material parameters defined by Equations (1.11) and (1.12) arise from anisotropy (i.e. direction dependency) of the microstructure of long-chain polymers subjected to liigh shear deformations. Generalized Newtonian constitutive equations cannot predict any normal stress acting along the direction perpendicular to the shearing surface in a viscometric flow. Thus the primary and secondary normal stress coefficients are only used in conjunction with viscoelastic constitutive models. 

The practical and computational complications encountered in obtaining solutions for the described differential or integral viscoelastic equations sometimes justifies using a heuristic approach based on an equation proposed by Criminale, Ericksen and Filbey (1958) to model polymer flows. Similar to the generalized Newtonian approach, under steady-state viscometric flow conditions components of the extra stress in the (CEF) model are given a.s explicit relationships in terms of the components of the rate of deformation tensor. However, in the (CEF) model stress components are corrected to take into account the influence of normal stresses in non-Newtonian flow behaviour. For example, in a two-dimensional planar coordinate system the components of extra stress in the (CEF) model are written as... 

The (CEF) model (see Chapter 1) provides a simple means for obtaining useful results for steady-state viscometric flow of polymeric fluids (Tanner, 1985). In this approach the extra stress in the equation of motion is replaced by explicit relationships in terms of rate of strain components. For example, assuming a zero second normal stress difference for veiy slow flow regimes such relationships arc written as (Mitsoulis et at., 1985)... 

Mitsoulis, E., Valchopoulos, J. and Mirza, F. A., 1985. A numerical study of the effect of normal stresses and elongational viscosity on entry vortex growth and extrudate swell. Poly. Eng. Sci. 25, 677 -669. 

Figure 5.12 Schematic diagram of the predicted normal stress contours in a typical section of the. symmetric domain shown in Figure 5.11...

Solution of the flow equations has been based on the application of the implicit 0 time-stepping/continuous penalty scheme (Chapter 4, Section 5) at a separate step from the constitutive equation. The constitutive model used in this example has been the Phan-Thien/Tanner equation for viscoelastic fluids given as Equation (1.27) in Chapter 1. Details of the finite element solution of this equation are published elsewhere and not repeated here (Hou and Nassehi, 2001). The predicted normal stress profiles along the line AB (see Figure 5.12) at five successive time steps are. shown in Figure 5.13. The predicted pattern is expected to be repeated throughout the entire domain. 

Kaye, A., Lodge, A. S. and Vale, D. G., 1968. Determination of normal stress difference in steady shear flow. Rheol. Acta 7, 368-379. 

These normal stresses are more pronounced for polymers with a very broad molecular weight distribution. Viscosities and viscoelastic behavior decrease with increasing temperature. In some cases a marked viscosity decrease with time is observed in solutions stored at constant temperature and 2ero shear. The decrease may be due to changes in polymer conformation. The rheological behavior of pure polyacrylamides over wide concentration ranges has been reviewed (5). 

In packed beds of particles possessing small pores, dilute aqueous solutions of hydroly2ed polyacrylamide will sometimes exhibit dilatant behavior iastead of the usual shear thinning behavior seen ia simple shear or Couette flow. In elongational flow, such as flow through porous sandstone, flow resistance can iacrease with flow rate due to iacreases ia elongational viscosity and normal stress differences. The iacrease ia normal stress differences with shear rate is typical of isotropic polymer solutions. Normal stress differences of anisotropic polymers, such as xanthan ia water, are shear rate iadependent (25,26). 

Polyolefin melts have a high degree of viscoelastic memory or elasticity. First normal stress differences of polyolefins, a rheological measure of melt elasticity, are shown in Figure 9 (30). At a fixed molecular weight and shear rate, the first normal stress difference increases as MJM increases. The high shear rate obtained in fine capillaries, typically on the order of 10 , coupled with the viscoelastic memory, causes the filament to swell (die swell or... 

Fig. 9. First normal stress differences of polypropylene of different molecular weight and distribution (30) see Table 4 for key. To convert N /m to...

The shear stresses are proportional to the viscosity, in accordance with experience and intuition. However, the normal stresses also have viscosity-dependent components, not an intuitively obvious result. For flow problems in which the viscosity is vanishingly small, the normal stress component is negligible, but for fluid of high viscosity, eg, polymer melts, it can be significant and even dominant. 

For some materials the linear constitutive relation of Newtonian fluids is not accurate. Either stress depends on strain in a more complex way, or variables other than the instantaneous rate of strain must be taken into account. Such fluids are known collectively as non-Newtonian. Many different types of behavior have been observed, ranging from fluids for which the viscosity in the Navier-Stokes equation is a simple function of the shear rate to the so-called viscoelastic fluids, for which the constitutive equation is so different that the normal stresses can cause the fluid to flow in a manner opposite to that predicted for a Newtonian fluid. 

Flow Past Bodies. A fluid moving past a surface of a soHd exerts a drag force on the soHd. This force is usually manifested as a drop in pressure in the fluid. Locally, at the surface, the pressure loss stems from the stresses exerted by the fluid on the surface and the equal and opposite stresses exerted by the surface on the fluid. Both shear stresses and normal stresses can contribute their relative importance depends on the shape of the body and the relationship of fluid inertia to the viscous stresses, commonly expressed as a dimensionless number called the Reynolds number (R ), EHp/]1. The character of the flow affects the drag as well as the heat and mass transfer to the surface. Flows around bodies and their associated pressure changes are important. 

Flow Along Smooth Surfaces. When the flow is entirely parallel to a smooth surface, eg, in a pipe far from the entrance, only the shear stresses contribute to the drag the normal stresses are directed perpendicular to the flow (see Piping systems). The shear stress is usually expressed in terms of a dimensionless friction factor ... 

Many industrially important fluids cannot be described in simple terms. Viscoelastic fluids are prominent offenders. These fluids exhibit memory, flowing when subjected to a stress, but recovering part of their deformation when the stress is removed. Polymer melts and flour dough are typical examples. Both the shear stresses and the normal stresses depend on the history of the fluid. Even the simplest constitutive equations are complex, as exemplified by the Oldroyd expression for shear stress at low shear rates ... 

The creation terms embody the changes in momentum arising from external forces in accordance with Newton s second law (F = ma). The body forces arise from gravitational, electrostatic, and magnetic fields. The surface forces are the shear and normal forces acting on the fluid diffusion of momentum, as manifested in viscosity, is included in these terms. In practice the vector equation is usually resolved into its Cartesian components and the normal stresses are set equal to the pressures over those surfaces through which fluid is flowing. 

This optimum condition is designed to ensure that the botes of all components yield at the same time. If the cylinder is subjected to fatigue conditions, it has been suggested (39) that a better design criterion would arrange for the maximum normal stress, which controls fatigue crack propagation, to be the same in each component. 

Melt Viscosity. The study of the viscosity of polymer melts (43—55) is important for the manufacturer who must supply suitable materials and for the fabrication engineer who must select polymers and fabrication methods. Thus melt viscosity as a function of temperature, pressure, rate of flow, and polymer molecular weight and stmcture is of considerable practical importance. Polymer melts exhibit elastic as well as viscous properties. This is evident in the swell of the polymer melt upon emergence from an extmsion die, a behavior that results from the recovery of stored elastic energy plus normal stress effects. 

Normal Stress (Weissenberg Effect). Many viscoelastic fluids flow in a direction normal (perpendicular) to the direction of shear stress in steady-state shear (21,90). Examples of the effect include flour dough climbing up a beater, polymer solutions climbing up the inner cylinder in a concentric cylinder viscometer, and paints forcing apart the cone and plate of a cone—plate viscometer. The normal stress effect has been put to practical use in certain screwless extmders designed in a cone—plate or plate—plate configuration, where the polymer enters at the periphery and exits at the axis. 

Description of normal stress measurements on a practical but complex material, paint, is available (150). More recent pubHcations (151—154) give the results of investigations of normal stress differences for a variety of materials. These papers and their references form a useful introduction to the measurement of normal stress differences. 

Fig. 22. Shear viscosity Tj and first normal stress difference (7) vs shear rate 7 for a low density polyethylene at 150°C (149), where (Q) — parallel plate ...

The Weissenberg Rheogoniometer (49) is a complex dynamic viscometer that can measure elastic behavior as well as viscosity. It was the first rheometer designed to measure both shear and normal stresses and can be used for complete characteri2ation of viscoelastic materials. Its capabiUties include measurement of steady-state rotational shear within a viscosity range of 10 — mPa-s at shear rates of, of normal forces (elastic... 

A sliding plate rheometer (simple shear) can be used to study the response of polymeric Hquids to extension-like deformations involving larger strains and strain rates than can be employed in most uniaxial extensional measurements (56,200—204). The technique requires knowledge of both shear stress and the first normal stress difference, N- (7), but has considerable potential for characteri2ing extensional behavior under conditions closely related to those in industrial processes. 

Rheometric Scientific markets several devices designed for characterizing viscoelastic fluids. These instmments measure the response of a Hquid to sinusoidal oscillatory motion to determine dynamic viscosity as well as storage and loss moduH. The Rheometric Scientific line includes a fluids spectrometer (RFS-II), a dynamic spectrometer (RDS-7700 series II), and a mechanical spectrometer (RMS-800). The fluids spectrometer is designed for fairly low viscosity materials. The dynamic spectrometer can be used to test soHds, melts, and Hquids at frequencies from 10 to 500 rad/s and as a function of strain ampHtude and temperature. It is a stripped down version of the extremely versatile mechanical spectrometer, which is both a dynamic viscometer and a dynamic mechanical testing device. The RMS-800 can carry out measurements under rotational shear, oscillatory shear, torsional motion, and tension compression, as well as normal stress measurements. Step strain, creep, and creep recovery modes are also available. It is used on a wide range of materials, including adhesives, pastes, mbber, and plastics. 

Elasticity is another manifestation of non-Newtonian behavior. Elastic Hquids resist stress and deform reversibly provided that the strain is not too large. The elastic modulus is the ratio of the stress to the strain. Elasticity can be characterized usiag transient measurements such as recoil when a spinning bob stops rotating, or by steady-state measurements such as normal stress ia rotating plates. 

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