Anionic polymerization molecular weight distributions

Methyl Methacrylate. The most generally usefiil initiator for anionic polymerization of MMA and related compounds is 1,1-diphenylhexyllithium which is formed by the quantitative and facile addition of butyllithium with 1,1-diphenylethylene (DPE) (eq. 17) (46). Using this initiator in THF at -78°C, it is possible to polymerize MMA to obtain polymers and block copolymers with predictable molecular weights and narrow molecular weight distributions. Controlled polymerizations are not effected in nonpolar solvents such as toluene, even at low temperatures. Other usefiil initiators for polymerization of MMA are oligomers of (a-methylstyryl)lithium whose steric requirements minimize attack at the ester carbonyl group in the monomer. These initiators are also useful for the polymerization of 2-vinylpyridine (see Methacrylic Ester POLYMERS). 

In Chap. 8, we have learned that a flow microreactor system incorporating a micromixer is useful in controlling competitive consecutive reactions. The ultimate reaction system in which reactions occur in chains, or consecutively, is polymerization. This chapter describes how we can exploit the advantages of the flow microreactor system in controlling the molecular weight or molecular weight distribution in polymerization reactions, including cationic polymerizalion and anionic polymerization. 

A brief review has appeared covering the use of metal-free initiators in living anionic polymerizations of acrylates and a comparison with Du Font s group-transfer polymerization method (149). Tetrabutylammonium thiolates mn room temperature polymerizations to quantitative conversions yielding polymers of narrow molecular weight distributions in dipolar aprotic solvents. Block copolymers are accessible through sequential monomer additions (149—151) and interfacial polymerizations (152,153). 

AlkyUithium compounds are primarily used as initiators for polymerizations of styrenes and dienes (52). These initiators are too reactive for alkyl methacrylates and vinylpyridines. / -ButyUithium [109-72-8] is used commercially to initiate anionic homopolymerization and copolymerization of butadiene, isoprene, and styrene with linear and branched stmctures. Because of the high degree of association (hexameric), -butyIUthium-initiated polymerizations are often effected at elevated temperatures (>50° C) to increase the rate of initiation relative to propagation and thus to obtain polymers with narrower molecular weight distributions (53). Hydrocarbon solutions of this initiator are quite stable at room temperature for extended periods of time the rate of decomposition per month is 0.06% at 20°C (39). 

Aromatic radical anions, such as lithium naphthalene or sodium naphthalene, are efficient difunctional initiators (eqs. 6,7) (3,20,64). However, the necessity of using polar solvents for their formation and use limits their utility for diene polymerization, since the unique abiUty of lithium to provide high 1,4-polydiene microstmcture is lost in polar media (1,33,34,57,63,64). Consequentiy, a significant research challenge has been to discover a hydrocarbon-soluble dilithium initiator which would initiate the polymerization of styrene and diene monomers to form monomodal a, CO-dianionic polymers at rates which are faster or comparable to the rates of polymerization, ie, to form narrow molecular weight distribution polymers (61,65,66). 

It may be shown that M > M. The two are equal only for a monodisperse material, in which all molecules are the same sise. The ratio MI /MI is known as the polydispersity index and is a measure of the breadth of the molecular weight distribution. Values range from about 1.02 for carefully fractionated samples or certain polymers produced by anionic polymerization, to 20 or more for some commercial polyethylenes. 

The block copolymer produced by Bamford s metal carbonyl/halide-terminated polymers photoinitiating systems are, therefore, more versatile than those based on anionic polymerization, since a wide range of monomers may be incorporated into the block. Although the mean block length is controllable through the parameters that normally determine the mean kinetic chain length in a free radical polymerization, the molecular weight distributions are, of course, much broader than with ionic polymerization and the polymers are, therefore, less well defined,... 

As these block copolymers were synthesized using the anionic polymerization technique, their molecular weight distributions were narrow. The microspheres with narrower size distribution are better for well-ordered self-organization. Actually, all block copolymers synthesized for these works formed poly(4-vinyl pyridine) (P4VP) spheres in the PS matrices with narrow size distributions. 

The poly(styrene-b-isoprene) (P(S-b-IP)) and poly(-styrene-b-2-vinyl pyridine) (P(S-b-2VP)) block copolymers with narrow molecular weight distributions for blending with the microspheres were also synthesized using the additional anionic polymerization technique. The number-average molecular weights (Mns) and PS contents are also shown in Table 1. 

Currently, more SBR is produced by copolymerizing the two monomers with anionic or coordination catalysts. The formed copolymer has better mechanical properties and a narrower molecular weight distribution. A random copolymer with ordered sequence can also be made in solution using butyllithium, provided that the two monomers are charged slowly. Block copolymers of butadiene and styrene may be produced in solution using coordination or anionic catalysts. Butadiene polymerizes first until it is consumed, then styrene starts to polymerize. SBR produced by coordinaton catalysts has better tensile strength than that produced by free radical initiators. 

Some tailor-made homopolymers can serve as starting points for chemical modifications to yield new species. Poly(hydroxyethyl methacrylate) and poly(glyceryl methacrylate) 16), already mentioned, are obtained upon hydrolysis of the OH-protecting groups that allow the anionic polymerization to proceed. Another example is the acid hydrolysis of poly(t-butyl methacrylate), a reaction which proceeds easily to completion, yielding poly(methacrylic acid) of known degree of polymerization and narrow molecular weight distribution 44 45). 

The synthesis of well defined block copolymers exhibiting controlled molecular weight, low compositional heterogeneity and narrow molecular weight distribution is a major success of anionic polymerization techniques 6,7,14-111,112,113). Blocks of unlike chemical nature have a general tendency to undergo microphase separation, thereby producing mesomorphic phases. Block copolymers therefore exhibit unique properties, that prompted numerous studies and applications (e.g. thermoplastic elastomers). 

Polystyrene standards used were narrow molecular weight distribution sample produced by anionic polymerization and available from Pressure Chemical Co. Also sample NBS7C from the National Bureau of Standards was used. The sample of poly n-butyl methacrylate was obtained from Aldrich Chemical. It was produced by free radici polymerization with an Mw of 320,(XK) and an Mn of 73,500 (Cat. No. 18,153-6). 

An important by-product of the development of this approach is that Orthogonal Chromatography provides a direct method of estimating the shape of the chromatogram for extremely narrow molecular weight distributions. This shape function is fundamental information for axial dispersion evaluation and is not otherwise easily obtained. Even commercially available monodisperse standards synthesized by anionic polymerization are too polydisperse. 

Anionic polymerization in suitable systems allows the preparation of polymers with controlled molecular weight, narrow molecular weight distributions and functional termination. The functional termination of a living anionic polymerization with a polymerizable group has been used frequently in the preparation of macromonomers (4). Our research has encompassed the anionic homo and block copolymerizations of D- or hexamethyl cyclotrisiloxane with organolithiums to prepare well defined polymers. As early as 1962 PSX macromonomers were reported in the literature by Greber (5) but the copolymerization of these macromonomers did not become accepted technique until their value was demonstrated by Milkovich and... 

Anionic polymerization Narrow molecular weight distribution Limited chain transfer reactions Predictable molecular weight average Possibility of forming living polymers End groups can be tailored for further reactivity Solvent-sensitive due to the possibility of chain transfer to the solvent Can be slow Sensitive to trace impurities Narrow molecular weight distribution... 

A radical initiator based on the oxidation adduct of an alkyl-9-BBN (47) has been utilized to produce poly(methylmethacrylate) (48) (Fig. 31) from methylmethacrylate monomer by a living anionic polymerization route that does not require the mediation of a metal catalyst. The relatively broad molecular weight distribution (PDI = (MJM ) 2.5) compared with those in living anionic polymerization cases was attributed to the slow initiation of the polymerization.69 A similar radical polymerization route aided by 47 was utilized in the synthesis of functionalized syndiotactic polystyrene (PS) polymers by the copolymerization of styrene.70 The borane groups in the functionalized syndiotactic polystyrenes were transformed into free-radical initiators for the in situ free-radical graft polymerization to prepare s-PS-g-PMMA graft copolymers. 

The polymerization was carried out in THF under the conditions of high vacuum or argon atmosphere with a catalytic amount of alkyllithium as an initiator. Anionic polymerization of 3a with n-BuLi in THF followed by quenching with ethanol afforded polymer 6 in 56 % yield. The molecular weight distribution of the polymer was determined by gel permeation chromatography (GPC), calibrated by polystyrene standards, with chlorofrom as eluent Mn = 6.1xl0"4, Mw/Mn = 1.3. 

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