Inorganic filler use

In many cases, highly filled paste adhesives are inherently thixotropic due to the inorganic fillers used such as alumina, sihca, other metal oxides, or metals. However, small amounts (1-5%) of thixotropic agents can be added to further control the flow properties. A popular and widely used thixotropic agent is fumed silica, also known as... 

Most of the reported inorganic fillers used to modify Nafion are composite where the inorganic particles (usually nanoparticles) are located in the membrane bulk. Most of them are prepared using the recast method, where the filler nanoparticles dispersed in a solvent are mixed with Nafion ionomer dispersion in the same solvent or a compatible one. The solution is cast on a Petri dish or a plane surface at high temperature to form the recast composite membrane. An alternative method adopted to prepare Nafion composites with silica [31, 32, 41, 95], functionalized silica [35], and zirconium and titanium phosphate [41], is the in situ sol-gel reaction method, schematized in Fig. 6.5. 

Table 4.4 Physical properties of inorganic fillers used in plastics (Note minerals have several forms and varieties, and the properties vary) ...

Hydrated precipitated silica has been used in the rubber industry over 40 years. Not only is hydrated precipitated silica a major inorganic filler used in rubber compounding to impart reinforcement, it is also commonly used as part of the HRH in situ rubber-to-metal adhesion systems just discussed. 

Other Uses. Large quantities of hydrocarbon resins are used in mastics, caulks, and sealants (qv). Polymers for these adhesive products include neoprene, butyl mbber, polyisoprene, NR, SBR, polyisobutylene, acryHcs, polyesters, polyamides, amorphous polypropylene, and block copolymers. These adhesives may be solvent or water-borne and usually contain inorganic fillers. 

Synthetic Marble. Synthetic marble-like resin products are prepared by casting or molding a highly filled monomer mixture or monomer—polymer symp. When only one smooth surface is required, a continuous casting process using only one endless stainless steel belt can be used (52,53). Typically on the order of 60 wt % inorganic filler is used. The inorganic fillers, such as aluminum hydroxide, calcium carbonate, etc, are selected on the basis of cost, and such properties as the translucence, chemical and water resistance, and ease of subsequent fabrication (54,55). 

The mbber compound usually requires an inert inorganic filler and small particle sise carbon particle for reinforcement. The mbber polymers vary in inherent tensile strength from very high in the case of natural mbber to almost nonexistent for some synthetic polymers, eg, SBR. The fillers most commonly used for mbber compounds include carbon black, clay, calcium carbonate, siUca, talc (qv), and several other inorganic fillers. 

Composite or Filled Tooth Restorative Resins. Improvements in the properties of resin-based restoratives, brought about by the addition of silane-treated inorganic fillers to unfilled resins, has made these the primary anterior restorative material used today. 

The addition—reaction product of bisphenol A [80-05-07] and glycidyl methacrylate [106-91-2] is a compromise between epoxy and methacrylate resins (245). This BSI—GMA resin polymerizes through a free-radical induced covalent bonding of methacrylate rather than the epoxide reaction of epoxy resins (246). Mineral fillers coated with a silane coupling agent, which bond the powdered inorganic fillers chemically to the resin matrix, are incorporated into BSI—GMA monomer diluted with other methacrylate monomers to make it less viscous (245). A second monomer commonly used to make composites is urethane dimethacrylate [69766-88-7]. 

Some inorganic fillers are used as flame retardants in rubber base formulations. Flame retardants act in two ways (1) limiting or reducing access of oxygen to the combustion zone (2) reacting with free radicals (especially HO ), thus acting as terminator for combustion-propagation reaction. The additives most widely used as flame retardants for polymers are antimony oxides and alumina trihydrate. 

Another advantage of the addition of inorganic filler is the significant increase in density of the silicone, which helps the dispensing process. The use of fillers also reduces the total cost of the product, as the expensive high performance silicone does not require 100% volume occupancy to fulfil its function. 

Coupling Agents. Coupling agents are added to improve the bonding of the plastic to inorganic filler materials, such as glass fibres. A variety of silanes and titanates are used for this purpose. 

Phenol-formaldehyde (phenolic) plastics The chemical resistance is affected by the phenol used, cresols giving the best acid resistance whilst xylenols are often used to obtain the best alkali resistance. For chemical-resistant applications the fillers used in moulding powder and reinforcing material in laminates should be inorganic, e.g. asbestos or glass. The resins are usually dark in colour. 

The final properties depend not only on unstaturated polyester structure but also on a number of other parameters, such as the nature and proportion of unsaturated comonomer, the nature of the initiator, and the experimental conditions of the crosslinking reaction. Moreover, since polyester resins are mainly used as matrices for composite materials, the nature and amount of inorganic fillers and of reinforcing fibers are also of considerable importance. These aspects have been discussed in many reviews and book chapters and are beyond the scope of this chapter.7-9... 

A modified latex composition contains a phosphorus surface group. Such a latex is formed by emulsion polymerization of unsaturated synthetic monomers in the presence of a phosponate or a phosphate which is intimately bound to the surface of the latex. Thus, a modified latex containing 46% solids was prepared by emulsion polymerization of butadiene, styrene, acrylic acid-styrene seed latex, and a phosphonate comonomer in H20 in the presence of phosphated alkylphenol ethoxylate at 90°C. The modified latex is useful as a coating for substrates and as a binder in aqueous systems containing inorganic fillers employed in paper coatings, carpet backings, and wallboards [119]. 

Thermal stability is a crucial factor when polysaccharides are used as reinforcing agents because they suffer from inferior thermal properties compared to inorganic fillers. However, thermogravimetric analysis (TGA) of biocomposites suggested that the degradation temperatures of biocomposites are in close proximity with those of carbon black composites (Table-1). 

All commercial materials are based on calcium hydroxide and liquid alkyl salicylates (Prosser, Grolfman Wilson, 1982) and are supplied as a two-paste pack. Zinc oxide is sometimes added to the calcium hydroxide, as are neutral fillers. A paste is formed from this powder by the addition of a plasticizer examples include A-ethyl toluenesulphonamide (o- orp-) and paraffin oil, with sometimes minor additions of polypropylene glycol. The other paste is based on an alkyl salicylate as the active constituent containing an inorganic filler such as titanium dioxide, calcium sulphate, calcium tungstate or barium sulphate. Alkyl salicylates used include methyl salicylate, isobutyl salicylate, and 1-methyl trimethylene disalicylate. An example of one commercial material, Dycal, is given in Table 9.7, but its composition has been subjected to change over the years. 

Principles and Characteristics Mass-spectral analysis methods may be either indirect or direct. Indirect mass-spectral analysis usually requires some pretreatment (normally extraction and separation) of the material, to separate the organic additives from the polymers and inorganic fillers. The mass spectrometer is then used as a detector. Direct mass-spectrometric methods have to compete with separation techniques such as GC, LC and SFC that are more commonly used for quantitative analysis of polymer additives. The principal advantage of direct mass-spectrometric examination of compounded polymers (or their extracts) is speed of analysis. However, quite often more information can be... 

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