Injection-molded packaging

Silver Streaks in a Clear GPPS Resin Injection-Molded Packaging Part... 

Figure 11.35 Photomicrograph of the silver-colored defect in a clear PS injection-molded packaging part. The flow direction was from the upper left to the lower right...

Injection Molded Packaging Open-Top Containers Closures... 

Injection molding Packaging and nonpackaging disposables air conditioner grilles refrigerator and freezer components small appliance housings... 

Sodium benzoate. Sodium benzoate is an inexpensive traditional nucleating agent used predominantly in nylon and PP homopolymer. Sodium benzoate has full FDA approval in PP and is used in food applications and pharmaceutical synthesis. Typical use levels of sodium benzoate as a nucleating agent in PP are lower than the sorbitols. The major application is in injection-molded packaging closures. 

For nucleation of nylon and PP, sodium benzoate [532-32-1] is the traditional material of choice. Use levels are of the order of 0.1% with injection-molded packaging closures being a major application. Sodium benzoate does not impart any improvement in optical properties. Low molecular weight polyolefins, ionomers,... 

There are five basic types of polystyrene foams produced in a wide range of densities and employed in a wide variety of apphcations (/) extmded polystyrene board (2) extmded polystyrene sheet (2) expanded bead mol ding (4) injection molded stmctural foam and (5) expanded polystyrene loose-fiU packaging. 

Injection Molding. Matched metal molds are used in the fabrication of plastic closures, specialty packages, and botde preforms. In conventional injection mol ding the plastic resin is melted in an extmder which forces a measured quantity or shot into a precision-machined chilled mold after which the nozzle of the extmder is withdrawn. 

To enhance water-vapor- or gas-barrier properties, layers of different plastics may be injected together or sequentially. Multilayer injection-molded pieces may be prepared as packaging or for blowing into bottle or jar shapes. 

Blow-molded products represent the biggest use of HDPE resins, at around 40%. Packaging appHcations account for by far the greatest share of this market. These include such products as botties (especially for milk, juice, and soap), housewares, toys, pails, dmms, and tanks. Expected aimual average growth rates for these appHcations are about 5—6%. Injection-molding products are the second largest appHcation, with approximately 20% of the HDPE market. These products include housewares, toys, food containers, pails, crates, and cases. 

Large quantities of secondary cellulose acetate are used worldwide in the manufacture of filter material for cigarettes. Because of its excellent clarity and ease of processing, cellulose acetate film is widely used in display packaging and extmded plastic film for decorative signs (see Packaging materials). Injection-molded plastics of cellulose acetate are used in toothbmsh handles, computer bmshes, and a large variety of other appHcations (7). 

Husky is a global supplier of injection molding systems to the plastics industry. Husky designs and manufactures injection molding machines—from 60 to 8000 tonnes, robots, hot runners for a variety of applications, molds for PET preforms, and complete preform molding systems. Customers use Husky s equipment to manufacture a wide range of products in the packaging, automotive and technical industries. The company serves customers in over 100 countries from more than 40 service and sales offices around the world. 

Polyesters, which are a class of engineering thermoplastics, are found in a wide variety of applications including carbonated drink bottles, fibers for synthetic fabrics, thin films for photographic films and food packaging, injection molded automotive parts, and housings for small appliances. In this chapter, we svill explore the synthesis of this class of polymers. We will also look at the typical properties and end uses for the most common of these resins, polyethylene terephthalate and polybutylene terephthalate, which are commonly known as PET and PBT, respectively. 

The primary crystalline polymer based on CHDM is the terephthalate, poly(1,4-cyclohexylenedimethylene terephthalate) (PCT). This polyester was originally developed for fiber applications but has since found wider utility as a reinforced polymer for injection molding and (when copolymerized with a small amount of isophthalic acid) as a material for crystallized food packaging trays. The key property of PCT which sets it apart from other thermoplastic polyesters in these latter applications is its melting point. 

Rigid polyurethane foams account for 80% of MDI use, especially for construction (about half of this use), refrigeration, packaging, and tank and pipe insulation. Other uses are reaction-injection molding (RIM) applications (13%) and cast elastomers (2%). 

Film (packaging, trash bags, household wrap, drapes, tablecloths), 59% extrusion coating, 17% injection molding (squeeze bottles, toys, kitchen utilityware), 6% wire and cable, 4% adhesives and sealants, 4% miscellaneous, 10%... 

While other organic esters are commercially available, namely cellulose butyrate and cellulose propionate, by far the most widely used is cellulose acetate, which is available as plastics, in films, sheets, fibers, and lacquers. Cellulose acetate is used in the manufacture of display packaging and as extruded film for decorative signs, and to coat a variety of fibers. Injected molded products include toothbrush handles, combs, and brushes. It is also used in lacquers and protective coatings for metal, glass, and paper. Cellulose acetate films are used in reverse osmosis to purify blood, fruit juices, and brackish water. Some eyeglass frames are... 

The diversity of release products and the wide range of release problems make classification difficult. One approach is by product form, with subdivisions such as emulsions, films, powders, reactive or inert sprays, reactive coatings, and so on. Another approach is by application, eg, metal casting, mbber processing, thermoplastic injection molding, and food preparation and packaging. 

The ionomers have found applications where the combination of clarity, toughness, elasticity, and solvent resistence are required, especially when these properties are demanded at low temperatures. Injection molded parts for refrigerators and other low temperature appliances have been made. Ionomers were chosen for automotive parts because of their resistance to petroleum products. The largest usages are seen in specialty packaging applications where the clear... 

---