Inhibitors silicates

Silicate Esters. Silicate esters, Si(OR)4 where R is an aryl or alkyl group, have excellent thermal stability, and using proper inhibitors, show... 

Silicates. For many years, siUcates have been used to inhibit aqueous corrosion, particularly in potable water systems. Probably due to the complexity of siUcate chemistry, their mechanism of inhibition has not yet been firmly estabUshed. They are nonoxidizing and require oxygen to inhibit corrosion, so they are not passivators in the classical sense. Yet they do not form visible precipitates on the metal surface. They appear to inhibit by an adsorption mechanism. It is thought that siUca and iron corrosion products interact. However, recent work indicates that this interaction may not be necessary. SiUcates are slow-acting inhibitors in some cases, 2 or 3 weeks may be required to estabUsh protection fully. It is beheved that the polysiUcate ions or coUoidal siUca are the active species and these are formed slowly from monosilicic acid, which is the predorninant species in water at the pH levels maintained in cooling systems. 

Typical examples of inhibitors used for minimizing corrosion of iron and steel in aqueous solutions are the chromates, phosphates, and silicates. Organic sulfide and amine materials are frequently effective in minimizing corrosion of iron and steel in acid solution. 

Chemical inhibitors, when added in small amounts, reduce corrosion by affecting cathodic and/or anodic processes. A wide variety of treatments may be used, including soluble hydroxides, chromates, phosphates, silicates, carbonates, zinc salts, molybdates, nitrates, and magnesium salts. The exact amount of inhibitor to be used, once again, depends on system parameters such as temperature, flow, water chemistry, and metal composition. For these reasons, experts in water treatment acknowledge that treatment should be fine tuned for a given system. 

It is a consequence of the action of different pH values in the aeration cell that these cells do not arise in well-buffered media [4] and in fast-flowing waters [5-7]. The enforced uniform corrosion leads to the formation of homogeneous surface films in solutions containing Oj [7-9]. This process is encouraged by film-forming inhibitors (HCOj, phosphate, silicate, Ca and AP ) and disrupted by peptizing anions (CP, SO ") [10]. In pure salt water, no protective films are formed. In this case the corrosion rate is determined by oxygen diffusion [6,7,10]... 

Chemical Reactivity - Reactivity with Water Reacts vigorously to form corrosive and toxic hydrofluoric acid Reactivity with Common Materials In the presence of moisture, is corrosive to glass, other siliceous materials, and most metals Stability During Transport Stable Neutralizing Agents for Acids and Caustics Flush with water, rinse with sodium bicarbonate or lime solution Polymerization Not pertinent Inhibitor of Polymerization Not pertinent. 

Another mineral constituent of water is silica, present both as a colloidal suspension and dissolved in the form of silicates. The concentration varies very widely and, as silicates are sometimes applied as corrosion inhibitors, it might be thought that the silica content would affect the corrosive properties of a water. In general, the effect appears to be trivial the fact that silicate inhibitors are used in waters with a high initial silica content suggests that the form in which silica is present is important. 

The corrosion rig has been used to study the effect of inhibitors e.g. silicate and phosphate commonly used to overcome problems with iron. This has revealed that these inhibitors hardly affect the long-term corrosion rate, indeed in certain circumstances they may actually increase it. They produce their effect by stabilising the corrosion product developed, thereby preventing the water quality deterioration which is the real complaint... 

Some salts, notably chromates, dichromates, silicates, borates and cinna-mates, have marked inhibitive power and are very effective in closed-circuit water systems. Care must be taken to ensure that a sufficient quantity of such anodic inhibitors as chromates is added, as otherwise attack, though occurring at fewer points, may be more severe at these points. Chromates and dichromates have little inhibitive power in strongly acid solutions. 

Sulphates, silicates, carbonates, colloids and certain organic compounds act as inhibitors if evenly distributed, and sodium silicate has been used as such in certain media. Nitrates tend to promote corrosion, especially in acid soil waters, due to cathodic de-polarisation and to the formation of soluble nitrates. Alkaline soils can cause serious corrosion with the formation of alkali plumbites which decompose to give (red) lead monoxide. Organic acids and carbon dioxide from rotting vegetable matter or manure also have a strong corrosive action. This is probably the explanation of phenol corrosion , which is not caused by phenol, but thought to be caused by decomposition of jute or hessian in applied protective layers. ... 

Scale formation Controlled scale deposition by the Langelier approach or by the proper use of polyphosphates or silicates is a useful method of corrosion control, but uncontrolled scale deposition is a disadvantage as it will screen the metal surfaces from contact with the inhibitor, lead to loss of inhibitor by its incorporation into the scale and also reduce heat transfer in cooling systems. Apart from scale formation arising from constituents naturally present in waters, scaling can also occur by reaction of inhibitors with these constituents. Notable examples are the deposition of excess amounts of phosphates and silicates by reaction with calcium ions. The problem can be largely overcome by suitable pH control and also by the additional use of scale-controlling chemicals. 

Elsewhere, in a series of Japanese patents, mixtures of resorcinol + sodium nitrate, glycerine + sodium nitrate, lithium hydroxide + tungstate, etc., have been claimed to be effective. An example of the use of inhibited cooling mixtures of low toxicity is provided by a patent which describes a mixture of silicate-I- polyphosphate -I- a saccharide, e.g. sucrose or fructose, as the inhibitor formulation in a propylene glycol -I- potassium-hydrogen-carbonate mixture used in aluminium cooler boxes for ice-cream. 

Another class of inhibitors in near-neutral solutions act by stabilising oxide films on metals to form thin protective passivating films. Such inhibitors are the anions of weak acids, some of the most important in practice being chromate, nitrite, benzoate, silicate, phosphate and borate. Passivating... 

The primary types of corrosion inhibitor treatments employed are generally based on inorganic chemicals such as sodium nitrite (together with combinations of borate, silicate, molybdate, and phosphate) and the addition of even 2 to 3 pints (0.95-1.4 liters) to a boiler can immediately raise the TDS in the BW to a level at which priming can occur. Secondary problems include an associated rise in the level of BW suspended solids and sludge. 

Anodic inhibitor programs These programs are based on ingredients such as nitrite, silicate, and molybdate chemistries and usually are formulated as light-duty multifunctional programs in HW heating and LP steam boiler systems. 

Apart from nitrite and molybdate, silicate is commonly employed in anodic inhibitor programs, although seldom as the primary inhibitor. Both silicates and molybdates provide benefits of synergistic inhibition and also help to reduce corrosion risks through softer waters and multimetal systems. 

Molybdate is always used in conjunction with other anion inhibitors, not only to reduce the cost of the inhibitor program, but also because, through synergism, much-improved barrier films are produced when coupled with nitrite or silicate. 

For larger, more complex LPHW systems and for LP steam heating systems, silicates are seldom used alone but are formulated with nitrite or molybdate inhibitors to provide synergistic corrosion protection. 

Caustic embrittlement corrosion (caustic induced, stress corrosion cracking), which occurs as an intergranular form of corrosion where localized stresses and strains are present (and some silicate, which acts as a general corrosion inhibitor that protects grains at the expense of the grain boundaries). 

The most common corrosion inhibitors, which may form protective films on the metal surfaces, are borates, molybdates, nitrates, nitrites, phosphates, silicates, amines, triazoles, and thiazioles (e.g., monoethanolamine, urotropin, thiodiglycol, and mercaptobenzothiazole). The addition of such inhibitors does not effectively protect against corrosion [137]. Some corrosion inhibitors are shown in Figure 14-3. 

The choice of a corrosion inhibitor as an additive in antifreezing agents is also dependent on the mode of operation. For instance, cars are operated intermittently. Here the corrosion inhibitors must also protect the system when it is idle. Film-forming silicates can protect the system while idle. This is especially true of aluminum parts, which are introduced in cars for the sake of weight reduction. But silicones can react with ethylene glycol to form crosslinked polymers. These gels may clog lines. 

Washing machines currently on the market are constructed almost exclusively with drums and laundry tubs of corrosion-resistant stainless steel or with an enameled finish that is inert to alkaline wash liquors. Nevertheless, various machine components are made of less detergent resistant metals or alloys. To prevent corrosion of these parts, modern detergents contain corrosion inhibitors in the form of sodium silicate. The colloidal silicate that is present, deposits as a thin, inert layer on metallic surfaces, thereby protecting them from attack by alkali. 

Corrosion inhibitors (LD, DW, ADW) Protect metallic machine parts, china patterns, and metal utensils Ability to inhibit corrosion Sodium silicate 3-15%... 

Choose builders like sodium silicates as corrosion inhibitors, since they can form barrier on metal or porcelain enamel surface. 

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