Industrial applications, high pressure liquid

Some particular processes can require very high pressures for special applications (i.e. in explosive welding and plating), but pressures between 100 and 1000 bar can be found easily in different industrial processes. Typical examples are the synthesis of ammonia, the synthesis of methanol and the production of low-density polyethylene, but also analytical techniques as high-pressure liquid chromatography. Other important implications are for the storage and transportation of fluids and enhanced oil recovery. 

The correlation of Chao and Seader has been computerized and has been used extensively in the petroleum industry. It provides a useful method for estimating high-pressure vapor-liquid equilibria in hydrocarbon systems over a wide range of temperature, pressure, and composition, and presents a significant improvement over the previously used A -charts first introduced by W. K. Lewis, B. F. Dodge, G. G. Brown, M. Souders, and others (see D6) almost forty years ago. However, the Chao-Seader correlation is unreliable at conditions approaching the critical. Various extensions have been proposed (G2), especially for application at extreme temperatures. 

The difficulties encountered in the Chao-Seader correlation can, at least in part, be overcome by the somewhat different formulation recently developed by Chueh (C2, C3). In Chueh s equations, the partial molar volumes in the liquid phase are functions of composition and temperature, as indicated in Section IV further, the unsymmetric convention is used for the normalization of activity coefficients, thereby avoiding all arbitrary extrapolations to find the properties of hypothetical states finally, a flexible two-parameter model is used for describing the effect of composition and temperature on liquid-phase activity coefficients. The flexibility of the model necessarily requires some binary data over a range of composition and temperature to obtain the desired accuracy, especially in the critical region, more binary data are required for Chueh s method than for that of Chao and Seader (Cl). Fortunately, reliable data for high-pressure equilibria are now available for a variety of binary mixtures of nonpolar fluids, mostly hydrocarbons. Chueh s method, therefore, is primarily applicable to equilibrium problems encountered in the petroleum, natural-gas, and related industries. 

In an industrial application dissolution/reprecipitation technology is used to separate and recover nylon from carpet waste [636]. Carpets are generally composed of three primary polymer components, namely polypropylene (backing), SBR latex (binding) and nylon (face fibres), and calcium carbonate filler. The process involves selective dissolution of nylon (typically constituting more than 50wt% of carpet polymer mass) with an 88 wt % liquid formic acid solution and recovery of nylon powder with scCC>2 antisolvent precipitation at high pressure. Papaspyrides and Kartalis [637] used dimethylsulfoxide as a solvent for PA6 and formic acid for PA6.6, and methylethylketone as the nonsolvent for both polymers. 

Decontamination of soils using supercritical fluids is an attractive process compared to extraction with liquid solvents because no toxic residue is left in the remediated soil and, in contrast to thermal desorption, the soils are not burned. In particular, typical industrial wastes such as PAHs, PCBs, and fuels can be removed easily [7 to 21]. The main applications are in preparation for analytical purposes, where supercritical fluid extraction acts as a concentration step which is much faster and cheaper than solvent-extraction. The main parameters for successful extraction are the water content of the soil, the type of soil, and the contaminating substances, the available particle-size distribution, and the content of plant material, which can act as adsorbent material and therefore prolong the extraction time. For industrial regeneration, further the amount of soil to be treated has to taken into account, because there exists, so far, no possibility of continuous input and output of solid material for high pressure extraction plants, so that the process has to be run discontinuously. 

A supercritical fluid is a substance that comes into existence after the so-called critical point has been exceeded, that is, when it simultaneously exhibits the properties of a gas and a liquid, but is actually neither the one nor the other. In 1962, Klesper, Corwin, and Turner were the first researchers to use supercritical fluids for analytical purposes. A supercritical fluid was used in high-pressure fluid chromatography, where it was part of the mobile phase. Extraction with a supercritical fluid was first achieved in 1978, since when the supercritical fluid extraction (SFE) technique has been undergoing active development, finding many applications in laboratory analysis and industry.212... 

The potential of supercritical extraction, a separation process in which a gas above its critical temperature is used as a solvent, has been widely recognized in the recent years. The first proposed applications have involved mainly compounds of low volatility, and processes that utilize supercritical fluids for the separation of solids from natural matrices (such as caffeine from coffee beans) are already in industrial operation. The use of supercritical fluids for separation of liquid mixtures, although of wider applicability, has been less well studied as the minimum number of components for any such separation is three (the solvent, and a binary mixture of components to be separated). The experimental study of phase equilibrium in ternary mixtures at high pressures is complicated and theoretical methods to correlate the observed phase behavior are lacking. 

The most widely used method of application in heavy industrial projects is airless spraying. This utilises high pressure, the liquid paint being ejected through a fine specially designed nozzle which causes the paint stream to break up into fine droplets in the form of a fan. This rapid method of paint deposition also allows application of high dry-film thickness with each coat, 150 /an being not unusual in this respect. A coat of "decorative paint applied by brush would probably yield a thickness of 30-40 fim. 

A variety of MS formats are widely accepted and applied in the pharmaceutical industry. The specific MS application is often defined by the sample introduction technique. The pharmaceutical applications highlighted in this article feature two types of sample introduction techniques dynamic and static. Dynamic sample introduction involves the use of high-performance liquid chromatography (HPLC) on-line with MS. The resulting liquid chromatography/mass spectrometry (LC/MS) format provides unique and enabling capabilities for pharmaceutical analysis. The electrospray ionization (ESI) and atmospheric pressure chemical ionization (APCI) modes are the most widely used. Static sample introduction techniques primarily use matrix-assisted laser desorption/ionization (MALDI). ... 

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