INDEX process improvement

The critical characteristic on each component was analysed, calculated from the analysis and the value obtained was plotted against the process capability indices, Cpk and Cp, for the characteristic in question. See Appendix V for descriptions of the 21 components analysed, including the values of Cp and Cp from the SPC data supplied. Note that some components studied have a zero process capability index. This is a default value given if the process capability index calculated from the SPC data had a mean outside either one of the tolerance limits, which was the case for some of the components submitted. Although it is recognized that negative process capability indices are used for the aim of process improvement, they have little use in the analyses here. A correlation between positive values (or values which are at least within the tolerance limits) will yield a more deterministic relationship between design capability and estimated process capability. 

Volumetric productivity is a good performance index in what concerns the optimization of bioreactor operation. It can be used in process improvement at a defined scale and also for process scale-up, since it is a dimensionless variable. Therefore bioreactor operation and scale-up for CLP and VLP production will be addressed as the identification of the operational conditions that result in the best volumetric productivity. 

Figure 3.8 Example process improvement calculation using Rowan Greenness Index.

The Maintenance Excellence Index (MEI) The sample MEI shown in Table 8 provides a composite index that integrates a number of key metrics. Each metric can also be monitored and trended individually. The MEI helps keep in focus the fact that the success of maintenance operations depends on many factors. Therefore, one or two metrics can t provide the total performance picture. The MEI concept provides a complete approach to maintenance performance measurement. If a maintenance process improvement has been justified on craft productivity increases, parts inventory reduction, maintenance cost per unit of output reduction, or value of increased asset uptime, the original projection of benefits and savings can be validated with the MEI. 

Impact Modifiers Improving impact properties, melt index, processibility, weatherability. ... 

Impact modifiers help to improve impact properties by toughening the system, as well as improving the melt index, processability and weatherability. 

Lubricants, Fuels, and Petroleum. The adipate and azelate diesters of through alcohols, as weU as those of tridecyl alcohol, are used as synthetic lubricants, hydrauHc fluids, and brake fluids. Phosphate esters are utilized as industrial and aviation functional fluids and to a smaH extent as additives in other lubricants. A number of alcohols, particularly the Cg materials, are employed to produce zinc dialkyldithiophosphates as lubricant antiwear additives. A smaH amount is used to make viscosity index improvers for lubricating oils. 2-Ethylhexyl nitrate [24247-96-7] serves as a cetane improver for diesel fuels and hexanol is used as an additive to fuel oil or other fuels (57). Various enhanced oil recovery processes utilize formulations containing hexanol or heptanol to displace oil from underground reservoirs (58) the alcohols and derivatives are also used as defoamers in oil production. 

The low molecular weight materials produced by this process are used as lubricants, whereas the high molecular weight materials, the polyisobutylenes, are used as VI improvers and thickeners. Polybutenes that are used as lubricating oils have viscosity indexes of 70—110, fair lubricating properties, and can be manufactured to have excellent dielectric properties. Above their decomposition temperature (ca 288°C) the products decompose completely to gaseous materials. 

Lubricants. Petroleum lubricants continue to be the mainstay for automotive, industrial, and process lubricants. Synthetic oils are used extensively in industry and for jet engines they, of course, are made from hydrocarbons. Since the viscosity index (a measure of the viscosity behavior of a lubricant with change in temperature) of lube oil fractions from different cmdes may vary from +140 to as low as —300, additional refining steps are needed. To improve the viscosity index (VI), lube oil fractions are subjected to solvent extraction, solvent dewaxing, solvent deasphalting, and hydrogenation. Furthermore, automotive lube oils typically contain about 12—14% additives. These additives maybe oxidation inhibitors to prevent formation of gum and varnish, corrosion inhibitors, or detergent dispersants, and viscosity index improvers. The United States consumption of lubricants is shown in Table 7. 

Like VDA 6.1, AVSQ 94 does not include the requirements of ISO 9001. In this way issues of copyright are overcome, a practice shared by VDA and EAQF but not QS-9000. However, unlike VDA 6.1, AVSQ 94 follows the 20 elements of ISO 9001 with two additional elements, covering financial considerations and product safety. Those questions that go beyond ISO 9001 are marked and as every question is numbered it simplifies the evaluation process. A scoring method is employed to classify organizations in terms of a conformity index. Each question is awarded a point (0, 2.5, 5, 7.5, or 10), where 10 points means full compliance, 7.5 points means minor inadequacies, 5 points means inadequacies in application requiring improvement, 2.5 points means serious inadequacies in application, and 0 points is used for criteria not applied. Unfortunately all questions carry the same weight as no account of the impact of omission on product quality or customer satisfaction is included. 

Following production launch, process capability and performance should be measured continually in order to demonstrate that your processes remain capable and the capability index continues to rise. Appropriate action should be taken on characteristics that are either unstable or non-capable. Action plans should be implemented to contain process output and continually improve performance. 

This volume contains six chapters and a cumulative index for numbers 1-33. The topics covered include the potential of zero charge nonequilibrium fluctuation in the corrosion process conducting polymers, electrochemistry, and biomimicking processes microwave (photo)-electrochemistry improvements in fluorine generation and electronically conducting polymer films. 

For optical fibers, improved control over the stracture of the thin films in the preform will lead to fibers with improved radial gradients of refractive index. A particnlar challenge is to achieve this sort of control in preforms created by sol-gel or related processes. 

Frequently one will find new citations (not found in the database just completed) in the next bibliographical database that one searches. Are these new citations unique to this second bibliographic database, or were they present in the first database but your search did not find them To build quality control into your search process, return to the first bibliographical database and search for the newfound citations using an author or a title-word search statement. If you do find the newfound citations in the first database, explore the citations index/key words. You may discover additional appropriate search terms or procedures to improve your search. 

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