Hydroformylation intermediates

The synthesis of tetrahydrofuran derivatives from unsaturated alcohols via hydroformylation intermediates was developed many years ago. Moderate yields are obtained from but-2-en-l,4-diol (Scheme 54)94 but hydroformylation is not the major pathway when coniferyl alcohol is subjected to the oxo process (Scheme 55).9S A more complicated reaction is involved... 

Keywords Aldehydes Catalysis Enantioselectivity Hydroformylation Intermediates Rhodium... 

MMA and MAA can be produced from ethylene [74-85-1/ as a feedstock via propanol, propionic acid, or methyl propionate as intermediates. Propanal may be prepared by hydroformylation of ethylene over cobalt or rhodium catalysts. The propanal then reacts in the Hquid phase with formaldehyde in the... 

The mechanism of the cobalt-cataly2ed oxo reaction has been studied extensively. The formation of a new C—C bond by the hydroformylation reaction proceeds through an organometaUic intermediate formed from cobalt hydrocarbonyl which is regenerated in the aldehyde-forrning stage. The mechanism (5,6) for the formation of propionaldehyde [123-38-6] from ethylene is illustrated in Figure 1. 

The commercially important normal to branched aldehyde isomer ratio is critically dependent on CO partial pressure which, in propylene hydroformylation, determines the rate of interconversion of the -butyryl and isobutyryl cobalt tetracarbonyl intermediates (11). 

In contrast to triphenylphosphine-modified rhodium catalysis, a high aldehyde product isomer ratio via cobalt-catalyzed hydroformylation requires high CO partial pressures, eg, 9 MPa (1305 psi) and 110°C. Under such conditions alkyl isomerization is almost completely suppressed, and the 4.4 1 isomer ratio reflects the precursor mixture which contains principally the kinetically favored -butyryl to isobutyryl cobalt tetracarbonyl. At lower CO partial pressures, eg, 0.25 MPa (36.25 psi) and 110°C, the rate of isomerization of the -butyryl cobalt intermediate is competitive with butyryl reductive elimination to aldehyde. The product n/iso ratio of 1.6 1 obtained under these conditions reflects the equihbrium isomer ratio of the precursor butyryl cobalt tetracarbonyls (11). 

Functional Olefin Hydroformylation. There has been widespread academic (18,19) and industrial (20) interest in functional olefin hydroformylation as a route to polyfiinctional molecules, eg, diols. There are two commercially practiced oxo processes employing functionalized olefin feedstocks. Akyl alcohol hydroformylation is carried out by Arco under Hcense from Kuraray (20,21). 1,4-Butanediol [110-63 ] is produced by successive hydroformylation of aHyl alcohol [107-18-6] aqueous extraction of the intermediate 2-hydroxytetrahydrofuran, and subsequent hydrogenation. 

Homogeneous rhodium-catalyzed hydroformylation (135,136) of propene to -butyraldehyde (qv) was commercialized in 1976. -Butyraldehyde is a key intermediate in the synthesis of 2-ethyIhexanol, an important plasticizer alcohol. Hydroformylation is carried out at <2 MPa (<290 psi) at 100°C. A large excess of triphenyl phosphine contributes to catalyst life and high selectivity for -butyraldehyde (>10 1) yielding few side products (137). Normally, product separation from the catalyst [Rh(P(C2H2)3)3(CO)H] [17185-29-4] is achieved by distillation. 

The composition of the products of reactions involving intermediates formed by metaHation depends on whether the measured composition results from kinetic control or from thermodynamic control. Thus the addition of diborane to 2-butene initially yields tri-j iAbutylboraneTri-j -butylborane. If heated and allowed to react further, this product isomerizes about 93% to the tributylborane, the product initially obtained from 1-butene (15). Similar effects are observed during hydroformylation reactions however, interpretation is more compHcated because the relative rates of isomerization and of carbonylation of the reaction intermediate depend on temperature and on hydrogen and carbon monoxide pressures (16). 

Selective hydroformylation of DCPD has afforded monoformyl derivatives (13), useful as perfume constituents and synthetic mbber intermediates (69) and dimethanohc derivatives useful for the manufacture of polycarbonates and polyesters (70). 

Synthesis gas is an important intermediate. The mixture of carbon monoxide and hydrogen is used for producing methanol. It is also used to synthesize a wide variety of hydrocarbons ranging from gases to naphtha to gas oil using Fischer Tropsch technology. This process may offer an alternative future route for obtaining olefins and chemicals. The hydroformylation reaction (Oxo synthesis) is based on the reaction of synthesis gas with olefins for the production of Oxo aldehydes and alcohols (Chapters 5, 7, and 8). 

A simplified mechanism for the hydroformylation reaction using the rhodium complex starts by the addition of the olefin to the catalyst (A) to form complex (B). The latter rearranges, probably through a four-centered intermediate, to the alkyl complex (C). A carbon monoxide insertion gives the square-planar complex (D). Successive H2 and CO addition produces the original catalyst and the product ... 

Other routes have been tried starting from formaldehyde or paraformaldehyde. One process reacts formaldehyde with carhon monoxide and H2 (hydroformylation) at approximately 4,000 psi and 110°C using a rhodium triphenyl phosphine catalyst with the intermediate formation of glycolaldehyde. Glycolaldehyde is then reduced to ethylene glycol ... 

Propanediol is a colorless liquid that boils at 210-211°C. It is soluble in water, alcohol, and ether. It is an intermediate for polyester production. It could be produced via the hydroformylation of ethylene oxide which yields 3-hydroxypropionaldehyde. Flydrogenation of the product produces 1,3-propanediol. 

Figure 2.21 Probable structure of the intermediate in alkene hydroformylation catalysed by...

The formation of isomeric aldehydes is caused by cobalt organic intermediates, which are formed by the reaction of the olefin with the cobalt carbonyl catalyst. These cobalt organic compounds isomerize rapidly into a mixture of isomer position cobalt organic compounds. The primary cobalt organic compound, carrying a terminal fixed metal atom, is thermodynamically more stable than the isomeric internal secondary cobalt organic compounds. Due to the less steric hindrance of the terminal isomers their further reaction in the catalytic cycle is favored. Therefore in the hydroformylation of an olefin the unbranched aldehyde is the main reaction product, independent of the position of the double bond in the olefinic educt ( contrathermodynamic olefin isomerization) [49]. 

With respect to CO complexes, the luminescence spectra of a series of Group VI metal carbonyls and substituted carbonyls were obtained in frozen gas matrices at 12K. In addition, the IR spectra of HCo(CO>4 and HCo(CO)3 (proposed as an intermediate in hydroformylation) were observed in an argon matrix. ... 

Currently, worldwide production of aldehydes exceeds 7 million tons/year (1). Higher aldehydes are important intermediates in the synthesis of industrial solvents, biodegradable detergents, surfactants, lubricants, and other plasticizers. The process, called hydroformylation or more familiarly, the Oxo process, refers to the addition of hydrogen and the formyl group, CHO, across a double bond. Two possible isomers can be formed (linear or branched) and the linear isomer is the desired product for these applications. 

The catalysts used in hydroformylation are typically organometallic complexes. Cobalt-based catalysts dominated hydroformylation until 1970s thereafter rhodium-based catalysts were commerciahzed. Synthesized aldehydes are typical intermediates for chemical industry [5]. A typical hydroformylation catalyst is modified with a ligand, e.g., tiiphenylphoshine. In recent years, a lot of effort has been put on the ligand chemistry in order to find new ligands for tailored processes [7-9]. In the present study, phosphine-based rhodium catalysts were used for hydroformylation of 1-butene. Despite intensive research on hydroformylation in the last 50 years, both the reaction mechanisms and kinetics are not in the most cases clear. Both associative and dissociative mechanisms have been proposed [5-6]. The discrepancies in mechanistic speculations have also led to a variety of rate equations for hydroformylation processes. 

Most recently new applications for substrate-controlled branched-selective hydroformylation of alkenes substituted with inductively electron-with drawing substituents have emerged. A recent example is the hydroformylation of acrylamide with a standard rhodium/triphenylphosphine catalyst, which yields the branched aldehyde exclusively (Scheme 4) [40]. Reduction of the aldehyde function furnishes 3-hydroxy-2-methylpropionamide, which is an intermediate en route to methyl methacrylate. 

In a similar way, carbocycles having a quaternary center could be obtained from acyclic unsaturated 1,3-dicarbonyl compounds [206]. Other combinations are the domino hydroformylation/Wittig olefmation/hydrogenation described by Breit and coworkers [207]. The same group also developed the useful domino hydroformyla-tion/Knoevenagel/hydrogenation/decarboxylation process (Scheme 6/2.14) [208] a typical example is the reaction of 6/2-66 in the presence of a monoester of malonic acid to give 6/2-67 in 41 % yield in a syn anti-ratio of 96 4. Compounds 6/2-68 and 6/2-69 can be assumed as intermediates. 

CH ligands, (2) to initiate homogeneous catalytic reactions such as hydrogenation, hydroformylation, and the water gas shift reaction, and (3) to study the mechanism of thermal reactions by the photochemical preparation of possible intermediates. 

The system (23)/SnCl2, an active intermediate in the catalytic hydroformylation of 1-hexene, has been investigated by 31P NMR spectroscopy and two species are observed at low temperature, in equilibrium with the starting Pt complex (23). One is complex (27), and the other is a species which does not show Sn-P coupling and which has been tentatively attributed to a complex having chloride ions bridging the Pt and Sn metal centers. Formation of the complex (27) does not occur when EtOH is added to the CD2C12 or acetone solutions.91... 

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