Hydroformylation application

M. Beller, andK. Kumar, Hydroformylation Applications in the Synthesis of Pharmaceuticals and Fine Chemicals, in Transition Metals for Organic Synthesis, Second Ed. (Eds. M. Beller and C. Bolm, Wiley-VCH, Weinheim, 2004, Vol. 1, Chap. 2.1). 

Olefin Hydroformylation (The Oxo Process). One of the most important iadustrial applications of transition-metal complex catalysis is the hydroformylation of olefins (23), ihusttated for propjdene ... 

In 1996, consumption in the western world was 14.2 tonnes of rhodium and 3.8 tonnes of iridium. Unquestionably the main uses of rhodium (over 90%) are now catalytic, e.g. for the control of exhaust emissions in the car (automobile) industry and, in the form of phosphine complexes, in hydrogenation and hydroformylation reactions where it is frequently more efficient than the more commonly used cobalt catalysts. Iridium is used in the coating of anodes in chloralkali plant and as a catalyst in the production of acetic acid. It also finds small-scale applications in specialist hard alloys. 

The first example of homogeneous transition metal catalysis in an ionic liquid was the platinum-catalyzed hydroformylation of ethene in tetraethylammonium trichlorostannate (mp. 78 °C), described by Parshall in 1972 (Scheme 5.2-1, a)) [1]. In 1987, Knifton reported the ruthenium- and cobalt-catalyzed hydroformylation of internal and terminal alkenes in molten [Bu4P]Br, a salt that falls under the now accepted definition for an ionic liquid (see Scheme 5.2-1, b)) [2]. The first applications of room-temperature ionic liquids in homogeneous transition metal catalysis were described in 1990 by Chauvin et al. and by Wilkes et ak. Wilkes et al. used weekly acidic chloroaluminate melts and studied ethylene polymerization in them with Ziegler-Natta catalysts (Scheme 5.2-1, c)) [3]. Chauvin s group dissolved nickel catalysts in weakly acidic chloroaluminate melts and investigated the resulting ionic catalyst solutions for the dimerization of propene (Scheme 5.2-1, d)) [4]. 

This chapter mainly aims at describing the various methods and processes developed for hydrogenation of nitrile rubber. The characterization, physical properties, and application of hydrogenated nitrile rubber are also discussed. Another small section on hydroformylation of nitrile rubber has been included. 

The main use of rhodium is with platinum in catalysts for oxidation of automobile exhaust emissions. In the chemical industry, it is used in catalysts for the manufacture of ethanoic acid, in hydroformylation of alkenes and the synthesis of nitric acid from ammonia. Many applications of iridium rely on... 

If cobalt carbonylpyridine catalyst systems are used, the formation of unbranched carboxylic acids is strongly favored not only by reaction of a-olefins but also by reaction of olefins with internal double bonds ( contrathermo-dynamic double-bond isomerization) [59]. The cobalt carbonylpyridine catalyst of the hydrocarboxylation reaction resembles the cobalt carbonyl-terf-phos-phine catalysts of the hydroformylation reaction. The reactivity of the cobalt-pyridine system in the hydrocarboxylation reaction is remarkable higher than the cobalt-phosphine system in the hydroformylation reaction, especially in the case of olefins with internal double bonds. This reaction had not found an industrial application until now. 

An example of a large scale application of the aqueous biphasic concept is the Ruhrchemie/Rhone-Poulenc process for the hydroformylation of propylene to n-butanal (Eqn. (15)), which employs a water-soluble rhodium(I) complex of trisulphonated triphenylphosphine (tppts) as the catalyst (Cornils and Wiebus, 1996). 

Regioselective reactions belong to the most important applications of homogeneous catalysis. An example is the hydroformylation of alkenes, which is a very important industrial reaction ... 

Currently, worldwide production of aldehydes exceeds 7 million tons/year (1). Higher aldehydes are important intermediates in the synthesis of industrial solvents, biodegradable detergents, surfactants, lubricants, and other plasticizers. The process, called hydroformylation or more familiarly, the Oxo process, refers to the addition of hydrogen and the formyl group, CHO, across a double bond. Two possible isomers can be formed (linear or branched) and the linear isomer is the desired product for these applications. 

Abstract Recent advances in synthetic aspects of the rhodium-catalyzed hydroformylation of alkenes are reviewed. Emphasis is given to practical improvements, efficient new catalysts for regioselective and enantioselective hydroformylation, and to applications of the reaction in organic synthesis. Furthermore, new developments in directed hydroformylation are covered as well as new approaches toward efficient hydroformylation catalysts employing the concept of self-assembly. 

The hydroformylation of alkenes, which was originally discovered by Otto Roelen in 1938 [1], has developed into one of the most important applications of homogeneous catalysis in industry (Scheme 1) [2,3]. Today, more than 9 million tons of so-called oxo-products are produced per year, a number which is still rising continuously. The majority of these oxo-products stem... 

Most recently new applications for substrate-controlled branched-selective hydroformylation of alkenes substituted with inductively electron-with drawing substituents have emerged. A recent example is the hydroformylation of acrylamide with a standard rhodium/triphenylphosphine catalyst, which yields the branched aldehyde exclusively (Scheme 4) [40]. Reduction of the aldehyde function furnishes 3-hydroxy-2-methylpropionamide, which is an intermediate en route to methyl methacrylate. 

Until recently, the hydroformylation using palladium had been scarcely explored as the activity of palladium stayed behind that of more active platinum complexes. The initiating reagents are often very similar to those of platinum, i.e., divalent palladium salts, which under the reaction conditions presumably form monohydrido complexes of palladium(II). A common precursor is (39). The mechanism for palladium catalysts is, therefore, thought to be the same as that for platinum. New cationic complexes of palladium that are highly active as hydroformylation catalysts were discovered by Drent and co-workers at Shell and commercial applications may be expected, involving replacement of cobalt catalysts. 

Amidocarbonylation converts aldehydes into amido-substituted amino acids, which have many important industrial applications ranging from pharmaceuticals to detergents and metal-chelating agents.588 Two catalyst systems have been developed, a cobalt-based system and, more recently a palladium-based system. In the cobalt system, alkenes can be used as the starting material, thus conducting alkene-hydroformylation, formation of hemi-amidal and carbonylation in one pot as... 

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