Hybrid dispersion system Preparation

Investigations of swelling of DPUR particles with monomers indicate that although all monomer being fed into the system may theoretically enter DPUR particles, since the maximum degree of swelling is more than twice that of the monomer/ DPUR solids w/w ratio used commercially in synthesis of hybrid dispersions, in practice there will always be a natural tendency of the system to reach equilibrium between monomer droplets, non-swollen DPUR particles and swollen DPUR particles. Therefore, when hybrid dispersions are prepared according to method la, lb or 2 (see Section 6.3.2) the result will always be a mixture of particles of hybrid structure with DPUR and ASD particles, as has been explained in Section 6.3.2.1). 

Usually the silica/polymer composites are prepared with styrene, MMA, BA, or their copolymers. However, few reports cover experiments with less commonly used polymers such as poly(styrene sulfonic acid) (PSSA), poly(hydroxyethylmethacry-late) (PHFMA), poly(aminoethylmethacrylate) PAEMA [133], polyethylene (PE) [134], or polyamides [135]. Using a miniemulsion of nickel-based catalysts for the polymerization of ethylene, which is dispersed in toluene in the presence of hy-drophobically modified silica particles, PEysilica hybrids could be prepared [134]. The ethylene is introduced into the system by bubbling through the miniemulsion. The hydrophobic moiety of the silica particles interacts with the growing polymer and leads to lentil-shaped or isotropic hybrids. Lentil-shaped particles are composed of semicrystalline PE, whereas the isotropic hybrids are composed of amorphous polymer. The crystallinity of the polymer is determined by the choice of polymerization catalyst. Silica/polyamide hybrid nanoparticles were prepared with 3-aminopropyltriethoxysilane (APS)-modified silica particles [135]. These particles were dispersed in sebacoylchloride and the solution miniemulsifled in an aqueous... 

The results of investigations of the effect of method of hybrid dispersion synthesis (la, lb, 2 or 3 - see Section 3.2) on the properties of dispersions as well as of films and coatings made from them are presented in Tables 6.9 to 6.11 (dispersions prepared using water-soluble initiator) and in Tables 6.12 to 6.14 (dispersions prepared using redox initiating system). In all dispersions the chemical structure of the polyurethane-urea and acrylic/styrene polymer component was the same (see relevant tables in Section 6.5.2). All the dispersions contained a similar low level (2-3.6%) of NMP. 

A synergistic effect was also found between clay and CB N330 from Cabot, in NR based nanocomposites prepared by emulsion compounding.It was observed that both fillers were dispersed at nanoscale and randomly in the NR matrix the space between the clay layers was filled with CB particles. The mechanical properties of the nanocomposites, such as moduli at 100% and 300% elongation, tensile strength and tear strength were much improved, at the same total filler level, by the hybrid filler system, with respect to composites containing only one filler. 

Several hybrid epoxy emulsions have been commercially prepared. An epoxy emulsion blended with waterborne aliphatic urethanes exhibited peel strength on aluminum of 10 lb/in—1.5 times greater than with the polyurethane itself. The optimum concentration of urethane in the final emulsion was about 50 percent by weight.13 Epoxy-phenolic dispersions have also been developed to provide waterborne adhesive systems with high glass transition temperature and chemical resistance. 

The growing commercial use of polymer colloids whose preparation involves step polymerisations, hybrid systems and/or new routes to dispersion of polymers has not yet spawned an equivalent level of activity in academic studies. The success of the Avecia ex Zeneca Resins) technology for preparation of polyurethane dispersions is a good example of the importance of such developments. There also is the attraction of using conventional solvent-borne coating vehicles e.g., alkyd resins) in aqueous media and hybrid systems... 

For the preparation of hybrid magnetic latexes, different monomers can be polymerized in heterogeneous reaction systems in the presence of magnetic particles. Several polymerization techniques, namely suspension, dispersion, emulsion, microemulsion and miniemulsion are prevalent. 

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