High-rejection seawater reverse osmosis

Both the brackish and seawater reverse osmosis product water costs are based on 1982 costs and they are indicative of specific plants in an assumed location in the southern United States. The cost of energy in the seawater system assumes that the reject from the first stage high pressure reverse osmosis system is sent to an energy recovery system which reduces the overall energy requirements for the total system by 31%. 

Memhra.nes. Liquid separation via membranes, ie, reverse osmosis (qv), is used in production of pure water from seawater. The chief limit to broader use of reverse osmosis is the high pressure required as the concentration of reject rises. 

The pressure to be used for reverse osmosis depends on the salinity of the feedwater, the type of membrane, and the desired product purity. It ranges from about 1.5 MPa for low feed concentrations or high flux membranes, through 2.5—4 MPa for brackish waters, and to 6—8.4 MPa for seawater desalination. In desalination of brackish or sea water, typical product water fluxes through spiral-wound membranes are about 600—800 kg/m /d at a recovery ratio RR of 15% and an average salt rejection of 99.5%, where... 

NS-300 Membrane. The NS-300 membrane evolved from an effort at North Star to form an interfacial poly(piperazine Isophthala-mide) membrane. Credali and coworkers had demonstrated chlorine-resistant poly(piperazineamide) membranes in the asymmetric form (20). The NS-lOO, NS-200, and PA-300 membranes were all readily attacked by low levels of chlorine in reverse osmosis feedwaters. In the pursuit of a chlorine-resistant, nonbiodegra-dable thin-fiim-composite membrane, our efforts to develop interfaclally formed piperazine isophthalamide and terephthalamide membranes were partially successful in that membranes were made with salt rejections as high as 98 percent in seawater tests. 

Albany International Research Co. has developed an advanced hollow fiber composite reverse osmosis membrane and module under the name of Quantro II . This composite membrane is comprised of a porous hollow fiber substrate on which has been deposited a rejection barrier capable of fluxes of commercial importance at high rejection of dissolved salts at elevated temperatures. Resistance to active chlorine has been demonstrated. Proprietary processes have been developed for spinning of the fiber, establishment of the rejection barrier and processing of the fiber to prepare modules of commercial size. Prototype modules are currently in field trials against brackish and seawater feed solutions. Applications under consideration for this membrane include brackish and seawater desalination as well as selected industrial concentration processes. 

Reverse osmosis performs a separation without a phase change. Thus, the energy requirements are low. Typical energy consumption is 6 to 7 kWh/m2 of product water in seawater desalination. Reverse osmosis, of course, is not only used in desalination, but also for producing high-pressure boiler feedwater, bacteria-free water, and ultrapure water for rinsing electronic components—because of its properties for rejecting colloidal matter, particle and bacteria. 

Since the discovery by Cadotte and his co-workers that high-flux, high-rejection reverse osmosis membranes can be made by interfacial polymerization [7,9,10], this method has become the new industry standard. Interfacial composite membranes have significantly higher salt rejections and fluxes than cellulose acetate membranes. The first membranes made by Cadotte had salt rejections in tests with 3.5 % sodium chloride solutions (synthetic seawater) of greater than 99 % and fluxes of 18 gal/ft2 day at a pressure of 1500 psi. The membranes could also be operated at temperatures above 35 °C, the temperature ceiling for Loeb-Sourirajan cellulose acetate membranes. Today s interfacial composite membranes are significantly better. Typical membranes, tested with 3.5 % sodium chloride solutions,... 

The properties of FT-30 membranes have been reviewed in several publications, including reverse osmosis performance under seawater and brackish water test conditions.60"62 In commercially produced spiral-wound elements, the FT-30 membrane typically gives 99.1 to 99.3% salt rejection at 24 gfd flux in seawater desalination at 800 psi and 25°C. In brackish water applications, FT-30 spiral elements can be operated at system pressures of as low as 225 psi while producing water at 22 to 24 gfd. Similar flux levels are possible with the TFC-202 and LP-300 membranes, as mentioned earlier. But it is notable that those membranes achieve such high fluxes through use of extremely thin surface barrier layers about only one-tenth the thickness of the FT-30 barrier layer. 

Seawater or brackish water can be purified by reverse osmosis. To maximise the flow of water through a polymer membrane, the polymer must have a high water permeability, yet a low permeability for the salts. To maximise efficiency, the membrane area must be large and its thickness as small as possible consistent with a lack of pinholes. A high pressure is applied to the salt water side of the membrane. Because it is thin, a cellulose triacetate membrane is supported on a porous cellulose nitrate-cellulose acetate support structure to resist the pressure. To make the unit compact the composite membrane is spirally wound on to an inner cylinder, and the edges glued together. When a pressure of 70 bar is applied to the seawater side, NaCl rejection levels in excess of 99.7% can be achieved. 

Example 3.4.2 Earlier literature on reverse osmosis desalination of seawater at a high AP = 102 atm provided the following information for a cellulose acetate membrane A = 8.03 X 10 gmol H20/cm -s-atm it(C,y) = bCif = 45.7 atm DimKim/Sm) for Salt = 1.774 X10 cm/s Xif= 17.7 X 10 Xip = 0.4 X 10 . The membrane has a high rejection for the solute i, which is NaCl. Calculate the values of water flux and the salt flux through the membrane. Calculate the salt concentration on two sides of the membrane, assumed to be of the solution-diffusion type. Calculate the salt rejection R. [Noter. Current membranes are more productive. Therefore AP is around 54.4-68 atm (800-1000 psi). One should calculate A based on the final concentration of seawater desired.)... 

To overcome the problems of cellulose acetate membranes, many synthetic polymeric materials for reverse osmosis were proposed, but except for one material, none of them proved successful. The only one material, which could remain on the market, was the linear aromatic polyamide with pendant sulfonic acid groups, as shown in Figure 1.2. This material was proposed by DuPont, which fabricated very fine hollow fiber membranes the modules of this membrane were designated B-9 and B-10. They have a high rejection performance, which can be used for single-stage seawater desalination. They were widely used for mainly seawater or brackish water desalination and recovery of valuable materials such as electric deposition paints, until DuPont withdrew them from the market in 2001. 

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